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ROSE Systemtechnik – Fertigung

Development and manufacturing of industrial, Ex and HMI enclosure solutions in aluminium, stainless steel and plastic

ROSE Systemtechnik Logo

ROSE Systemtechnik GmbH

Porta Westfalica (Headquarters) · Hohenlockstedt · Eberswalde (Finow) · Kecskemét (HU)New on Amplifa

1969Founded in Porta Westfalica
380Employees (German sites)
4Manufacturing/sales sites (DE, HU)
> 2,000Enclosure types in the portfolio

About ROSE Systemtechnik

ROSE Systemtechnik GmbH was founded in 1969 in Porta Westfalica and is part of the enclosure division of Phoenix Mecano AG. With around 380 employees at its German sites in Porta Westfalica, Hohenlockstedt and Eberswalde (Finow) as well as a group manufacturing plant in Kecskemét (Hungary), the company develops and produces industrial enclosures, explosion-proof enclosures, support arm systems, industrial PCs and control enclosures. The portfolio comprises more than 2,000 enclosure types made of aluminium die-casting (AlSi12), stainless steel (1.4301, 1.4404), glass-fibre-reinforced polyester, polycarbonate, ABS and polyamide. The value chain ranges from custom enclosure development through CNC machining, laser cutting and laser marking, surface technology and injection moulding to assembly, wiring and laboratory-tested finishing. Fields of application include rail and transport technology, automotive, the process industry (oil, gas, chemicals, LNG, hydrogen), mechanical and plant engineering, agricultural technology as well as onshore and offshore applications. With its own laboratory for IP protection rating and environmental testing and approvals such as ATEX and IECEx, ROSE supplies customers worldwide on all continents.

Site
Porta Westfalica
Processes
Drilling, thread cutting and countersinking from the rear, Engraving of enclosures and operator devices (texts, images, colours), Laser cutting of stainless steel enclosures (CO2 laser, all sides, lid and base), Laser marking (custom rating plates, applied directly to enclosure lids), Surface technology (incl. painting, surface finishing), On-site assembly of support arm systems, Injection moulding of plastic enclosures (in-house toolmaking, plastics laboratory), Aluminium die-casting production (aluminium die-cast enclosures)
Materials
Aluminium die-casting, Stainless steel, Polyester (glass-fibre-reinforced), Polycarbonate, ABS, Thermoplastic, Polyamide, Aluminium extrusion profiles
Certificates
ISO 9001:2015, ISO 14001:2015, DIN EN 16247 (energy audit), AEO (Authorized Economic Operator), DIN EN 15085-2 CL2 (welding approval), ATEX QAN, IECEx QAR, UKCA Ex QAN, UkrSEPRO QAN, EN 15085-2 CL2 (welding), AEO
Founded
1969
Employees
380
Industries
Transport technology/Rail technology, Automotive, Process industry (oil, gas, chemicals, LNG, hydrogen), Mechanical and plant engineering, Agricultural technology, Food and beverage industry
  1. 01

    Engineering/design of custom enclosures

  2. 02

    Aluminium die-casting or injection moulding (Kecskemét)

  3. 03

    CNC machining (milling, drilling, thread cutting, countersinking from the rear)

  4. 04

    Laser cutting and laser marking

  5. 05

    Engraving

  6. 06

    Surface technology/painting

  7. 07

    Welding (EN 15085-2 CL2)

  8. 08

    Assembly, wiring, mounting

  9. 09

    Laboratory testing (IP protection rating, environmental tests)

  10. 10

    Worldwide delivery with export certificates

Materials and Processes

AlSi12

Aluminium die-casting

Robust, easy-to-machine die-cast enclosures with good corrosion resistance even without additional coating, among other things as Ex enclosures.

1.4301/304

Stainless steel

Corrosion- and chemical-resistant enclosures and cabinets for aggressive environments and proximity to seawater.

1.4404/316L

Stainless steel

Higher material grade for Ex stainless steel cabinets with very good resistance in harsh environments.

UP-GF

Polyester (glass-fibre-reinforced)

Glass-fibre-reinforced polyester enclosures as all-rounders for rough indoor and outdoor areas, also as Ex versions (UL 94 V-0).

PC

Polycarbonate

Lightweight plastic enclosures with numerous combination options for a wide range of applications.

ABS

ABS

Lightweight plastic enclosures and small control cabinets for industrial applications.

PA

Polyamide

Enclosures with particularly high ammonia resistance, e.g. for misting systems in agricultural technology.

SPR

Injection moulding

Plastic enclosures produced in series at the Kecskemét plant with in-house toolmaking and a plastics laboratory.

DG

Die-casting

Manufacturing of aluminium die-cast enclosures for industrial and Ex applications.

LASER

Laser cutting/laser marking

CO2 laser for stainless steel enclosures as well as tamper-proof, custom rating plates applied directly to enclosure lids.

CNC

CNC machining

Custom milling, drilling, thread cutting and countersinking from the rear of industrial, operator and display enclosures from one-off to series production.

Sites and Manufacturing

Standort Porta Westfalica

Porta Westfalica

DE

Headquarters, sales and manufacturing

Lot size
One-off production to series production
Materials
Aluminium, stainless steel, polyester, ABS, polycarbonate
  • CNC milling machines
  • Laser cutting machine (CO2 laser)
  • Laser marking machine
  • Laboratory with heat and dust chamber, corrosion test equipment, climate cabinets, immersion tank

Hohenlockstedt

DE

Manufacturing site

Eberswalde (Finow)

DE

Manufacturing site

Kecskemét

HU

Manufacturing plant of the Phoenix Mecano Group: plastic and aluminium enclosures

Lot size
Series production
Materials
Thermoplastics, polyester, ABS, polycarbonate, polyamide, aluminium profile enclosures
  • Injection moulding operation
  • In-house toolmaking
  • Plastics laboratory

Products and Components

Ex enclosures in aluminium die-casting
Ex enclosures in aluminium die-castingDie-casting · Process industry
Ex enclosures in stainless steel
Ex enclosures in stainless steelLaser cutting/CNC · Oil, gas, offshore
Ex enclosures in polyester
Ex enclosures in polyesterInjection moulding · Process industry
Polyester rail enclosures
Polyester rail enclosuresInjection moulding · Rail technology
Aluminium standard enclosures
Aluminium standard enclosuresDie-casting/CNC · Mechanical and plant engineering
Stainless steel industrial enclosures
Stainless steel industrial enclosuresCNC machining · Food and beverage industry

Inside the production

Success factors of ROSE Systemtechnik
Success factors of ROSE Systemtechnik
ROSE site in the late seventies
ROSE site in the late seventies
Ex d enclosure series with flameproof enclosure
Ex d enclosure series with flameproof enclosure

Industries

Transport technology/Rail technologyAutomotiveProcess industry (oil, gas, chemicals, LNG, hydrogen)Mechanical and plant engineeringAgricultural technologyFood and beverage industryMarine/OffshoreSmart CityDefence technologyAutomotive industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Machining–––One-off production – Series productionAluminium, Aluminium extrusion profiles, Stainless steel, Polyester, ABS
Drilling, thread cutting and countersinking from the rearMachining––––Aluminium, Stainless steel, Polyester, ABS
Engraving of enclosures and operator devices (texts, images, colours)Machining––––Aluminium, Stainless steel, Polyester, ABS
Laser cutting of stainless steel enclosures (CO2 laser, all sides, lid and base)Machining––––Stainless steel
Laser marking (custom rating plates, applied directly to enclosure lids)Surface––––Aluminium, Stainless steel, Polyester, ABS
Surface technology (incl. painting, surface finishing)Surface––––Aluminium, Stainless steel
Assembly–––––
On-site assembly of support arm systemsAssembly–––––
Testing–––––
Engineering––––Aluminium, Stainless steel, Thermoplastics, Polyester, ABS, Polycarbonate
Injection moulding of plastic enclosures (in-house toolmaking, plastics laboratory)Plastics–––Series productionThermoplastics, Polyester, ABS, Polycarbonate, Polyamide
Aluminium die-casting production (aluminium die-cast enclosures)Casting––––Aluminium die-casting AlSi12
Welding (welding approval DIN EN 15085-2 CL2)Joining––––Aluminium, Stainless steel
Assembly––––Aluminium die-casting AlSi12, Polyester, Stainless steel

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC milling machine (modern CNC machines, enclosure recess machining)–––––
Laser cutting machine (CO2 laser)––all sides of stainless steel enclosures as well as lid and base––
Laser marking machine––rating plates––
Injection moulding machine––––Kecskemét, Hungary
Toolmaking––––Kecskemét, Hungary

Additional services

Machining (milling, drilling, thread cutting, countersinking from the rear, engraving)Laser processing/laser markingSurface technologyAssembly and on-site assembly (support arm systems)Laboratory (IP protection rating and environmental testing)Design/development of custom enclosuresAssembly and wiringPrototype developmentEDI ordering systemKey account managementProject managementLogistics/worldwide shipping with export certificates

Quality and Certifications

ROSE manufactures and tests according to ISO 9001:2015 and ISO 14001:2015 and operates an in-house laboratory for IP protection rating and environmental testing (heat and dust chamber, corrosion test equipment, climate cabinets, immersion tank). In addition, approvals and certificates such as ATEX QAN, IECEx QAR, EN 15085-2 CL2 (welding) and AEO are held.

EvidencePorta WestfalicaHohenlockstedtEberswalde (Finow)Kecskemét
ISO 9001:2015
ISO 14001:2015
ATEX QAN
IECEx QAR
EN 15085-2 CL2 (welding)
AEO

Company History

  1. 1969

    Founding of ROSE Systemtechnik GmbH in Porta Westfalica

  2. 1993

    Phoenix Mecano AG establishes the Kecskemét plant; the ROSE profit centre starts operations in 1995

  3. Part of the enclosure division of the Phoenix Mecano Group with more than 2,000 enclosure types in the portfolio

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