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STV-Germany – Fertigung

Sourcing and machining of cast, forged and welded parts including assemblies for mechanical engineering

STV-Germany Logo

Schönherr Teile-Vertrieb GmbH

Niederzissen · GothaNew on Amplifa

Over 20 yearsGroup of companies in existence
4Production countries (DE, SK, BG, CN)
650 kgMax. unit weight of cast parts
2,500 kgMax. workpiece weight for CNC machining
WorldwideDelivery area

About Schönherr Teile-Vertrieb

Schönherr Teile-Vertrieb GmbH (STV-Germany) is a supplier and producer of machined cast and forged parts as well as assemblies and welded assemblies. The offering comprises cast parts made of grey cast iron (GG), ductile cast iron (GGG), aluminium, bronze (CuSn) and brass alloys (CuZn) up to a unit weight of 650 kg, forged steel parts, and robot-welded constructions. The in-house CNC machining is designed for workpieces up to 2,500 kg; sub-assembly, heat treatment and surface treatment services are offered in addition. The group of companies was founded over 20 years ago and produces in Germany, Slovakia, Bulgaria and China, depending on product group, process and quantity. Small quantities and spare parts for the after-sales market are also manufactured. Customers come from the agricultural and construction machinery industry, the automotive and engine industry, plant engineering, gearbox manufacturing and general mechanical engineering. Headquarters and administration are located in Niederzissen between Bonn and Koblenz, with a production site in Gotha.

Site
Niederzissen
Processes
Forged parts, Forged parts with machining, Welded constructions, Robotic welding / welded assemblies, Cast parts in GG (grey cast iron), Cast parts in GGG (ductile/spheroidal cast iron), Aluminium castings, Cast parts in CuSn alloys (bronze castings)
Materials
Grey cast iron (GG), Ductile cast iron / spheroidal cast iron (GGG), Aluminium alloys, CuSn alloy (tin bronze), CuZn alloy (brass), Steel (forged parts), Ductile cast iron (GGG), Tin bronze (CuSn)
Certificates
ISO 9001:2015
Industries
Agricultural and construction machinery manufacturers, Automotive industry, Engine manufacturing, Plant engineering, Gearbox engineering, Mechanical engineering
  1. 01

    Sourcing of cast parts (GG, GGG, Al, CuSn, CuZn)

  2. 02

    Sourcing of forged parts

  3. 03

    Welded constructions / robotic welding

  4. 04

    CNC machining

  5. 05

    Heat and surface treatment

  6. 06

    Assemblies / sub-assembly

  7. 07

    CNC measurement / inspection

  8. 08

    Worldwide shipping

Materials and Processes

EN-GJL

Grey cast iron (GG)

Cast parts up to 650 kg unit weight, including gearbox housings for mechanical and gearbox engineering.

EN-GJS

Ductile cast iron (GGG)

Tough cast material for highly stressed components in agricultural and construction machinery.

Al

Aluminium alloys

Aluminium castings using various casting processes, also as machined parts.

CuSn

Tin bronze (CuSn)

Bronze cast parts for bearing and sliding components.

CuZn

Brass (CuZn)

Brass cast parts according to customer drawings.

St

Steel (forged parts)

Machined forged parts with high crack strength, also in small quantities.

Sites

Niederzissen

DE

Headquarters, administration, measurement technology

  • CNC measurement
  • Roughness depth measurement
  • Coating thickness measurement

Gotha

DE

Production site

Part weight / size
CNC machining up to 2,500 kg
Lot size
Also small quantities
Materials
Cast, steel, aluminium
  • Robotic welding system
  • CNC machining
  • CNC measurement

Components

Gearbox housings made of grey cast iron
Gearbox housings made of grey cast ironCasting · Gearbox engineering
Axle bearing bracket for tractors
Axle bearing bracket for tractorsCNC machining · Agricultural machinery
Bevel gears, pinion shafts, gears
Bevel gears, pinion shafts, gearsMachining · Gearbox engineering
Robot-welded assemblies
Robot-welded assembliesRobotic welding · Mechanical engineering

Inside the production

Trade fair appearance AGRITECHNICA 2019
Trade fair appearance AGRITECHNICA 2019
STV-Germany logo
STV-Germany logo

Industries

Agricultural and construction machinery manufacturersAutomotive industryEngine manufacturingPlant engineeringGearbox engineeringMechanical engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Forged partsForming–––small quantities possibleSteel
Forged parts with machiningForming–––small quantities possibleSteel
Welded constructionsJoining––––Steel
Robotic welding / welded assembliesJoining––––Steel
Cast parts in GG (grey cast iron)Casting––up to 650 kgsmall quantities possibleGrey cast iron (GG), EN-GJL
Cast parts in GGG (ductile/spheroidal cast iron)Casting––up to 650 kgsmall quantities possibleDuctile cast iron (GGG), EN-GJS, Spheroidal cast iron
Aluminium castingsCasting–––small quantities possibleAluminium alloys
Cast parts in CuSn alloys (bronze castings)Casting––––CuSn alloy
Cast parts in CuZn alloys (brass castings)Casting––––CuZn alloy
CNC machining (mechanical machining)Machining––up to 2,500 kgsmall quantities possibleCast, Steel, Aluminium
Assemblies / sub-assembliesAssembly–––––
Heat treatmentHeat treatment–––––
Surface treatmentSurface–––––
CNC measurementInspection–––––
Roughness depth measurementInspection–––––
Coating thickness measurementInspection–––––
Gearbox housings made of castCasting––up to 500 kg–Grey cast iron, Ductile cast iron, Aluminium
Gear components (bevel gears, pinion shafts, gears) to drawingMachining––––Steel, Cast

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Robotic welding system–1––Gotha, Germany

Additional services

Machining / CNC machiningWelded constructions / robotic weldingAssemblies / sub-assembliesHeat and surface treatmentsCNC measurement, roughness depth and coating thickness measurementsProduction of small quantities / spare parts (after-sales)Sourcing of cast parts and forged parts

Quality

The company is certified to ISO 9001:2015 following a TÜV audit. CNC measurement technologies as well as roughness depth and coating thickness measurements are available at the Niederzissen and Gotha sites.

EvidenceNiederzissenGotha
ISO 9001:2015

History

  1. ca. 2000

    Foundation of the group of companies; production in Germany, Slovakia, Bulgaria and China

  2. 2019

    Trade fair appearance at AGRITECHNICA; focus on complex cast parts up to 650 kg and robot-welded assemblies

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