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SECATEC – Fertigung

Development, manufacture and sale of non-contact sensors, magnetic switches and electronic systems including in-house hybrid production.

SECATEC Logo

SECATEC electronic GmbH

57581 Katzwinkel (Headquarters, production site)New on Amplifa

1970Founded
HRB 5781, District Court of MontabaurCommercial register
KatzwinkelLocation

About SECATEC

SECATEC electronic GmbH develops, manufactures and sells non-contact sensors and electronic systems: inductive and capacitive sensors, magnetic switches (reed technology), elevator limit switches, cylinder sensors, Ex-approved devices, level sensors and radio systems. The electronics are produced in an in-house hybrid production based on ceramic hybrids and printed circuit boards; this includes screen printing, firing furnaces, reflow soldering systems, trimming lasers and pick-and-place machines down to component size 0201. The company also performs contract manufacturing of electronic assemblies including function testing, laser trimming, cable assembly as well as assembly and potting with hotmelt or 1- and 2-component compounds. Production ranges from single pieces or prototypes to large series. Customers come from automation technology, elevator construction, petrochemicals, plant and mechanical engineering, agricultural machinery industry and pneumatics/cylinder construction. The company is located in Katzwinkel in Rhineland-Palatinate; it has been active since 1970 and has been ISO 9001 certified since 2003.

Site
Katzwinkel
Processes
Laser trimming / laser calibration of electronic circuits (trimming resistors), Cable assembly (coil and drum goods, fully automatic or manual), Assembly/completion of electronic components (hybrids and printed circuit boards, population,, Electronics production based on ceramic hybrids and printed circuit boards (circuit and, Production of custom sensors and contract manufacturing (inductive sensors, capacitive sensors,, Population of electronic PCBs up to component size 0201, Laser trimming / laser calibration of electronic circuits, Cable assembly (coil and drum goods)
Materials
Ceramic hybrids, Printed circuit boards (PCB), Hotmelt potting compound, 1- and 2-component potting compound, Printed circuit boards, 1- and 2-component potting compounds
Certificates
ISO 9001:2015, ATEX QA certification (Directive 2014/34/EU), Module D and E, EU type examination certificate (burst sensors GMG12), ATEX QA certification (2014/34/EU, Module D and E), EU type examination certificate burst sensors GMG12
Founded
1970
Industries
Automation technology, Elevator construction, Petrochemicals, Plant and mechanical engineering, Agricultural machinery industry, Pneumatics/cylinder construction
  1. 01

    Engineering/Development

  2. 02

    Screen printing and hybrid/printed circuit board production

  3. 03

    Reflow soldering and assembly

  4. 04

    Laser trimming

  5. 05

    Cable assembly

  6. 06

    Assembly, potting and completion

  7. 07

    Function testing

  8. 08

    Sales and shipping

Materials & Processes

HYBRID

Ceramic hybrids

Substrate for the in-house production of electronic circuits for inductive and capacitive sensors.

PCB

Printed circuit boards

Basis of the electronics production from prototypes to large series.

HOTMELT

Hotmelt potting compound

Potting assembly for environmental protection of electronic components.

2K/1K

1- and 2-component potting compounds

Potting of assemblies during assembly/completion.

Locations

Standort Katzwinkel

Katzwinkel

DE

Headquarters and production site: development, manufacture and sale of sensors and electronic systems

Lot size
Single piece to large series
Materials
Ceramic hybrids, printed circuit boards, potting compounds
  • Screen printing machines (printing machines)
  • Firing furnaces
  • Reflow soldering systems
  • Trimming lasers
  • Pick-and-place machines (up to component size 0201)
  • Fully automatic machines for cable processing

Components

Inductive sensors
Inductive sensorsSensors · Automation technology
Capacitive sensors
Capacitive sensorsSensors · Level and flow monitoring
Cylinder sensors
Cylinder sensorsGMR/reed technology · Pneumatics/cylinder construction
Namur sensors
Namur sensorsSensors · Process automation
Ex-approved switches and burst sensors
Ex-approved switches and burst sensorsReed/burst sensors · Petrochemicals
Level sensors (float switches)
Level sensors (float switches)Reed technology · Plant and mechanical engineering
Radio systems
Radio systemsWireless switching signal transmission · Automation

Inside the production

SECATEC electronic GmbH, Katzwinkel
SECATEC electronic GmbH, Katzwinkel
Sensor range
Sensor range
Sensor technology
Sensor technology
Precision in production
Precision in production
Know-how and production
Know-how and production

Industries

Automation technologyElevator constructionPetrochemicalsPlant and mechanical engineeringAgricultural machinery industryPneumatics/cylinder constructionExplosion protection applications

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser trimming / laser calibration of electronic circuits (trimming resistors)Electronics production–––Single piece – Large series–
Cable assembly (coil and drum goods, fully automatic or manual)Electronics production–––––
Assembly/completion of electronic components (hybrids and printed circuit boards, population,Assembly––––Ceramic hybrids, Printed circuit boards
Electronics production based on ceramic hybrids and printed circuit boards (circuit andElectronics production–––Prototype/single piece – Large seriesCeramic hybrids, Printed circuit boards
Production of custom sensors and contract manufacturing (inductive sensors, capacitive sensors,Engineering–––Single piece – Large series–
Population of electronic PCBs up to component size 0201Electronics production–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Printing machines (screen printing for hybrids/printed circuit boards)––––Katzwinkel
Firing furnaces––––Katzwinkel
Reflow soldering systems––––Katzwinkel
Trimming lasers––––Katzwinkel
Pick-and-place machines (up to component size 0201)––––Katzwinkel
Pick-and-place machine (new, for compact electronic PCBs)–––2018Katzwinkel
Fully automatic machines for cable processing––––Katzwinkel

Additional services

Laser trimming / laser calibration of electronic circuitsCable assembly (coil and drum goods)Assembly/completion of electronic components (population, wiring, potting, packaging)Electronics production (ceramic hybrids and printed circuit boards, prototypes to large series)Contract manufacturing of assemblies incl. function testingCustom sensor solutions from single piece to large series

Reference customers

Elevator manufacturers and control system builders (original equipment manufacturers, not named)Original equipment manufacturers of leading cylinder manufacturers (not named)Adidas (production of devices for location-based marketing, first Adidas store in the UK)

Quality

The QA system is certified according to ISO 9001:2015 (TÜV Rheinland, certificate no. 01 100 033004); for Ex-approved devices there is a DEKRA ATEX QA certification according to Directive 2014/34/EU. Contract-manufactured assemblies are delivered on request including function testing; RoHS requirements are complied with.

EvidenceKatzwinkel
ISO 9001:2015
ATEX QA certification (2014/34/EU, Module D and E)
EU type examination certificate burst sensors GMG12

History

  1. 1970

    Founded by Christian Lohse in Düsseldorf as a sole proprietorship; start of reed switch production for a pneumatic cylinder manufacturer.

  2. 1972

    Relocation to Katzwinkel; founding of Chr. Lohse Berührungslose Schalttechnik GmbH.

  3. 1980

    Establishment of a hybrid production for the manufacture of electronic circuits for inductive and capacitive sensors.

  4. 1981

    Inductive and capacitive sensors are added to the product range.

  5. 1990

    Company taken over by a long-standing co-shareholder; renamed SECATEC Berührungslose Schalttechnik GmbH.

  6. 1991

    Expansion of sales activities across Europe.

  7. 1992

    Manufacture and sale of electronic magnetic sensors.

  8. 1993

    Product range extended with Ex-certified reed sensors for the petrochemical industry.

  9. 1994

    Product range expanded with special devices for the agricultural machinery industry.

  10. 1998

    Renamed SECATEC electronic GmbH.

  11. 2001

    Patent granted for transmission system.

  12. 2003

    First ISO 9001 certification.

  13. 2005

    Product range expanded with Ex-certified burst sensors.

  14. 2012

    Product range extended with inductive high-temperature sensors up to +300 °C.

  15. 2017

    Change of management with Mr Linke and Mr Reifenrath.

  16. 2018

    New pick-and-place machine for more compact electronic PCBs.

  17. 2019

    Production start of devices for location-based marketing (first Adidas store in the UK); Linke and Reifenrath appointed as managing partners.

  18. 2022

    Extensive energy-related building renovation and fire protection measures.

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