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SEMCO – Fertigung

Manufacture and finishing of functional insulating glass, safety glass, climate glass, curved glass and glass design for windows, facades and interiors

SEMCO Logo

Semcoglas Holding GmbH

Westerstede · Neubrandenburg · Bad Sülze · Eberswalde · Zerbst · Kropp · Nordhorn · Bramsche · Wassenberg · Surwold · Vechta · Gießen · Fulda · Bad Camberg · Aschaffenburg · Schweinfurt/Sennfeld ·New on Amplifa

1977Founded
1.800Employees
23Locations
>11 Mio. m² safety andProduction capacity

About SEMCO

Semcoglas Holding GmbH is a European group for flat glass production and finishing with around 1.800 employees and 23 locations in Germany and Denmark. The group manufactures functional insulating glass (climate glass, thermal insulation glass, solar control glass, acoustic insulation glass), safety glass (ESG, TVG, ESG-H, VSG), curved glass, enamelled and printed facade panels, as well as glass design products such as glass doors, partitions, kitchen splashbacks and full-glass showers – partly in lot size 1. The value chain includes its own glass coating plant in Neubrandenburg, a float glass plant as a joint venture (EUROGLAS Osterweddingen) and specialised plants for safety glass, insulating glass and glass bending. Customers come from window and facade construction, architectural glass, interiors and the glass wholesale trade. The group was founded in 1977 as a glass centre in Westerstede and continues to operate its headquarters there.

Site
Westerstede
Processes
Insulating glass production (functional insulating glass, thermal insulation glass), Climate glass coating (thermal insulation and solar control coating), Glass coating plant (own coating production), ESG production (thermally toughened single-pane safety glass), TVG production (heat-strengthened glass), ESG-H (heat-soak test after toughening), VSG production (laminated safety glass with PVB film, pressure and temperature), Screen printing with ceramic inks / firing during the toughening process (SEMCO DESIGN, SEMCO COLOR
Materials
Float glass, Clear white glass, Toughened safety glass ESG, ESG-H (heat soak tested), Heat-strengthened glass TVG, Laminated safety glass VSG, PVB film, SentryGlas interlayer
Certificates
ISO 9001:2015, RAL quality mark flat glass
Industries
Window and facade construction, Architectural glass, Interiors, Glass wholesale
  1. 01

    Float glass production (joint venture EUROGLAS)

  2. 02

    Glass coating

  3. 03

    Toughening ESG/TVG

  4. 04

    Glass bending (curved glass)

  5. 05

    VSG laminating

  6. 06

    Screen printing/enamelling

  7. 07

    Insulating glass manufacturing

  8. 08

    Glass design/assembly

  9. 09

    Distribution via sites and glass wholesale

Materials & Processes

Float

Float glass

Base glass for all insulating, safety and functional glass builds; own supply via the joint-venture float glass plant in Osterweddingen.

ESG

Toughened safety glass ESG

Thermally toughened glass with increased impact and bending strength and injury protection on breakage.

ESG-H

ESG-H (heat soak, DIN EN 14179)

Heat-soak-tested toughened safety glass to reduce spontaneous breakage (nickel sulfide inclusions).

TVG

Heat-strengthened glass TVG

Heat-strengthened glass for builds with a defined breakage pattern, e.g. combined in insulating glass.

VSG

Laminated safety glass VSG

Laminate of glass and PVB film under pressure and temperature; up to 4.500 × 2.440 mm, also as burglary resistance P6B/P7B.

SG

SentryGlas® interlayer

Stiff interlayer film for large-format, load-bearing safety glazing; SEMCO is a certified SentryGlas processor.

PVB

PVB film

Interlayer film in VSG builds, also as Vanceva colour films for coloured glass.

Ar/Kr

Argon/krypton noble gas filling

Gas filling of the cavity between the panes for low Ug values in thermal insulation and climate glass.

TGI

Warm-edge spacer (TGI, Spacer BL, Chromatech Ultra)

Thermoplastic spacers to reduce the thermal bridge at the glass edge.

SC

Ceramic screen printing inks / enamel

Fired in during the toughening process for facade panels (SEMCO COLOR/DESIGN) and alarm glass; colours according to RAL, NCS, Pantone and others.

Components & Products

Climate glass glazing (Klima 400–700)
Climate glass glazing (Klima 400–700)Insulating glass · window and facade construction
Enamelled facade panel (SEMCO COLOR)
Enamelled facade panel (SEMCO COLOR)Screen printing · architectural glass
Safety glazing SEMCO Safe
Safety glazing SEMCO SafeVSG · safety/object protection

Inside the production

Insight into the SEMCO product world
Insight into the SEMCO product world
Site and product collage
Site and product collage
Team SEMCO
Team SEMCO
Aschaffenburg site
Aschaffenburg site
Insulating glass plant Nordhorn
Insulating glass plant Nordhorn
Wassenberg site
Wassenberg site
Vechta site
Vechta site
Surwold site
Surwold site
Sennfeld site
Sennfeld site
Gießen site
Gießen site
Production workplace
Production workplace
Service portal
Service portal

Industries

Window and facade constructionArchitectural glassInteriorsGlass wholesale

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Insulating glass production (functional insulating glass, thermal insulation glass)Joining––––Float glass, Clear white glass, Argon, Krypton, Warm-edge spacer (TGI, Spacer BL, Chromatech Ultra)
Climate glass coating (thermal insulation and solar control coating)Surface––––Float glass
Glass coating plant (own coating production)Surface––––Float glass
ESG production (thermally toughened single-pane safety glass)Heat treatment––––Float glass, Clear white glass
TVG production (heat-strengthened glass)Heat treatment––––Float glass
ESG-H (heat-soak test after toughening)Heat treatment––––ESG
VSG production (laminated safety glass with PVB film, pressure and temperature)Joining–2.440 mm × 4.500 mm––Float glass, ESG, PVB film, SentryGlas interlayer, Vanceva colour films
Screen printing with ceramic inks / firing during the toughening process (SEMCO DESIGN, SEMCO COLORSurface––––Float glass, Clear white glass, ceramic inks (RAL, RAL Design, NCS, Pantone, Sikkens)
Glass bending / curved facade glass (curved glass, FINIGLAS)Forming––––Float glass
Float glass production (EUROGLAS float glass plant Osterweddingen, joint venture)Casting––––Float glass, Base glass
Alarm glass production (fired-in alarm loop, SEMCO Dur Alarm)Surface––––ESG
Glass finishing/design (partitions, glass doors, kitchen splashbacks, full-glass showers, interiors)Assembly–––Lot size 1Glass
Fire protection glass, acoustic insulation glass, solar control glass, bird protection glass,Joining––––Float glass, ESG, ESG-H, VSG, SC film

Quality & Certification

The plants are subject to in-house production control (WPK) in accordance with DIN EN 1279, including regular product testing; the group is certified to DIN EN ISO 9001:2015 and carries the RAL quality mark of the Gütegemeinschaft Flachglas (Flat Glass Quality Association).

EvidenceWesterstedeNeubrandenburgKroppNordhornBad Sülze
ISO 9001:2015
RAL quality mark flat glass

History

  1. 1977

    Hermann Schüller founds the Glaszentrum Westerstede with two employees

  2. 1991

    Development into a group with locations including Bramsche, Georgsheil, Westerstede and Wilhelmshaven

  3. 1995

    Establishment of production sites in Bad Sülze, Burg Stargard and Eberswalde (Schüller Qualitätsglas)

  4. 1996

    Commissioning of the company's own glass coating plant in Neubrandenburg

  5. 1997

    Merger of Schüller Qualitätsglas and Isoglas Nordhorn to form the SEMCO group

  6. 1999–2003

    Expansion of insulating glass production: Kiel (1999, from 2009 Kropp), Sennfeld (2000), Gießen (2001), Aschaffenburg (2003)

  7. 2006

    Joint realisation of the EUROGLAS float glass plant in Osterweddingen

  8. 2007

    Acquisition of the glass bending experts FINIGLAS in Dülmen

  9. 2008

    Completion of the safety glass plant in Nordhorn

  10. 2010

    Introduction of the climate glass family based on own coatings

  11. 2018

    Opening of the first pure glass design site in Bad Zwischenahn

  12. 2022

    Acquisition of Scanglas in Denmark (Kjellerup, Esbjerg)

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