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SIGMATEK – Fertigung

Development and production of complete automation systems: controls, I/O, HMI, motion, safety and software

SIGMATEK Logo

SIGMATEK GmbH & Co KG

Lamprechtshausen · Vienna · Kufstein · Landau · Lippstadt · Erlangen · Illnau-Effretikon · BolognaNew on Amplifa

1988Founded
500Employees worldwide
8Locations in Austria, Germany, Switzerland and Italy
100 %Family ownership (Melkus and Kusejko)

Automation from a single source – since 1988

SIGMATEK GmbH & Co KG develops and produces complete automation solutions for industrial machines and systems. The family-owned company, founded in 1988 and headquartered in Lamprechtshausen near Salzburg, manufactures its system components – CPU units, industrial PCs, decentralized I/O systems (S-DIAS, P-DIAS, X-DIAS), HMI panels, motion components such as servo drives, frequency inverters and servo motors, as well as safety modules – at its headquarters in Austria. Electronics manufacturing is carried out in the Low Volume / High Mix segment, complemented by in-house software development with the LASAL engineering platform (object-oriented programming according to IEC 61131-3) and the real-time Ethernet bus system VARAN. The QM system is certified according to DIN EN ISO 9001. Target industries include, among others, printing & paper, plastics technology, metalworking, logistics & material flow, robotics & handling, packaging & food as well as testing & inspection. The company employs around 500 people worldwide and is 100% owned by the Melkus and Kusejko families.

Site
Lamprechtshausen
Processes
Application support / creation of application software, Customer training and software courses, Support and remote maintenance, Remote Access Platform (RAP/RAR/RAE), Fleet management Traffic Control System (TCS), SLAM navigation SlamLoc, Custom hardware and software adaptations, Product Security / PSIRT (security advisories, CRA-compliant vulnerability management)
Materials
Complete automation systems, Control systems (CPUs, industrial PCs), I/O systems (S-DIAS, P-DIAS, X-DIAS), HMI / operating panels, Motion Control, Safety technology, LASAL engineering platform, Real-time Ethernet bus system VARAN
Certificates
DIN EN ISO 9001, ISO 9001
Founded
1988
Employees
500 (worldwide)
Industries
Printing & Paper, Energy, AGVs & AMRs, Plastics Technology, Logistics & Material Flow, Metalworking
  1. 01

    Hardware and software development (in-house)

  2. 02

    Electronics manufacturing at the Lamprechtshausen headquarters (Low Volume /

  3. 03

    Testing technology and quality management

  4. 04

    Application engineering / application software

  5. 05

    Support, training and remote maintenance

Electronics manufacturing & systems engineering

AUT

Complete automation systems

Modular control, regulation and motion solutions for industrial machines and systems.

CPU

Control systems (CPUs, industrial PCs)

Powerful and compact controllers with OPC-UA connectivity for the digital factory.

DIAS

I/O systems (S-DIAS, P-DIAS, X-DIAS)

Decentralized I/O modules with high packing density, also in the IP67 range and as custom PCB designs.

HMI

HMI / operating panels

Compact, fanless touch panels from 3.5 to 21.5 inches, including pendant-arm and mobile panels.

MOT

Motion Control

Servo drive MDD 2000, frequency inverter FDD 3000, S-DIAS Drives, servo motors and gearboxes from one coordinated system.

SAF

Safety technology

TÜV-certified S-DIAS safety controllers and I/Os, seamlessly integrated into the overall system.

LASAL

LASAL engineering platform

End-to-end software for controller programming, visualization, motion, safety and remote maintenance according to IEC 61131-3.

VARAN

Real-time Ethernet bus system VARAN

Fast, secure data transmission with flexible topologies for decentralized automation architectures.

Locations

Lamprechtshausen (headquarters)

AT

Development, production, sales

Lot size
Low Volume / High Mix
Materials
Automation components
  • Electronics manufacturing

Vienna

AT

Branch office (software development)

Kufstein

AT

Branch office

Landau

DE

German branch (ISO 9001 certified)

Lippstadt

DE

German branch

Erlangen

DE

German branch

Illnau-Effretikon

CH

Swiss branch

Bologna (SIGMATEK Italia Srl)

IT

Office Italy

System components

Control systems (CPUs, industrial PCs)
Control systems (CPUs, industrial PCs)Electronics manufacturing · Mechanical engineering
I/O systems (S-DIAS, P-DIAS, X-DIAS)
I/O systems (S-DIAS, P-DIAS, X-DIAS)Decentralized automation · Multiple industries
HMI operating panels
HMI operating panelsHuman-machine interface · Machine and plant engineering
Motion components (drives, servo motors)
Motion components (drives, servo motors)Motion control · Robotics & handling
Safety modules
Safety modulesSafety technology · Mechanical engineering
LASAL engineering software
LASAL engineering softwareSoftware · Automation

Inside the production

SIGMATEK automation technology
SIGMATEK automation technology

Industries

Printing & PaperEnergyAGVs & AMRsPlastics TechnologyLogistics & Material FlowMetalworkingTesting & InspectionRobotics & HandlingTextilesPackaging & FoodEnergy (Renewable Energies)Packaging & Food (Pharmaceuticals)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering–––––
Assembly–––––
Testing–––––
Engineering–––––
Engineering–––––

Additional services

Application support / creation of application softwareCustomer training and software coursesSupport and remote maintenanceRemote Access Platform (RAP/RAR/RAE)Fleet management Traffic Control System (TCS)SLAM navigation SlamLocCustom hardware and software adaptationsProduct Security / PSIRT (security advisories, CRA-compliant vulnerability management)

Reference customers

Böwe (envelope inserting systems)PlanatolBogramaHirsch (polystyrene molding plants)Melkus MechatronicVan Riet (sorting machines)Greymans PaktechCase Packing SystemsLässer (embroidery machines)Axis Flight Training Systems (flight simulators)Emco-Test (hardness testers)Test-Fuchs (aviation test benches)

Quality management

SIGMATEK operates with a certified quality management system according to DIN EN ISO 9001, which safeguards products, solutions and services across the entire life cycle. Regular quality inspections and manufacturing at the headquarters in Austria ensure long product availability.

EvidenceLamprechtshausen (headquarters)Landau
ISO 9001

Company history

  1. 1988

    Founded by Andreas Melkus, Theodor and Marianne Kusejko; first PLC 'Modas' presented, first production facility in the founders' bedroom

  2. 1994

    Opening of Plant I (dimensioned for 100 employees)

  3. 1996

    DIAS control system presented: decentralized arrangement of PLC modules possible for the first time

  4. 2000

    Introduction of LASAL, the first object-oriented programming software in automation

  5. 2001

    Construction of Plant II (connected by a bridge corridor)

  6. 2002

    Compact C-DIAS series with high-speed communication introduced

  7. 2006

    Real-time Ethernet bus system VARAN presented at the Hannover Messe, awarded the Salzburg Innovation Prize

  8. 2008

    Opening of Plant III; 20th anniversary

  9. heute

    500 employees worldwide; company 100% owned by the Melkus and Kusejko families

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