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Sonceboz – Fertigung

Swiss system provider of custom mechatronic systems, actuators and BLDC motors up to high-volume production

Sonceboz Logo

SONCEBOZ Group SA

Sonceboz-Sombeval · BoncourtNew on Amplifa

50 Mio. systems per yearAnnual capacity of mechatronic systems
2Manufacturing sites in Switzerland (10 entities worldwide)
SA companiesLegal form (family-owned company)
< 1 secondCycle time of fully automated production lines
0 PPMQuality approach

About Sonceboz

Sonceboz is a family-owned Swiss manufacturer of mechatronic systems headquartered in Sonceboz-Sombeval with a further manufacturing site in Boncourt. The company develops and produces actuators, BLDC motors and integrated systems for positioning, flow control and drive applications – including Air Grill Shutters, e-Water Valves, X-by-Wire systems, electric air compressors, Syringe Pumps and Wheel-Hub Motors. The vertically integrated Manufacturing Units combine development, screw machining, plastic injection molding, electronics manufacturing, assembly and testing at one site; fully automated production lines achieve cycle times down to one second and are monitored through AI-supported monitoring and seamless traceability. Around 50 million mechatronic systems are produced annually. The main customer markets are Automotive, Commercial Vehicles, Off-Road, Micromobility, Medtech, Building Automation and Robotics/HMI. The Group is certified to ISO 9001, IATF 16949, ISO 13485, ISO 14001 and ISO 45001 and operates ten worldwide entities.

Site
Sonceboz-Sombeval
Processes
Design and manufacturing of mechatronic systems, Screw machining, Plastic injection (injection molding), Assembly (assembly of mechatronic systems), Electronics manufacturing, Fully automated validation/testing processes, Design and production of actuators and integrated mechatronic systems (BLDC motors, actuators), Design/co-development
Materials
Screw Machining, Plastic injection molding, Electronics manufacturing, Assembly, BLDC motors & actuators
Certificates
ISO 9001:2015, IATF 16949:2016, ISO 13485:2016, ISO 14001:2015, ISO 45001:2018
Industries
Automotive, Commercial vehicles, Off-Road, Micromobility, Medtech, Building automation
  1. 01

    Design/Co-development (R&D)

  2. 02

    Prototyping

  3. 03

    Screw machining

  4. 04

    Plastic injection molding

  5. 05

    Electronics manufacturing

  6. 06

    Assembly of mechatronic systems

  7. 07

    Fully automated testing/validation

  8. 08

    Logistics & series delivery

Processes & Manufacturing Competencies

SM

Screw Machining

Precision turned parts as the basis of actuator mechanics, as documented in the IATF certificate.

SPI

Plastic injection molding

Injection molding of plastic components for housings and functional parts of the mechatronic systems.

EL

Electronics manufacturing

Manufacturing and integration of the electronics for controllable actuator and motor systems.

ASSY

Assembly

Final assembly and testing of integrated mechatronic systems in autonomous Manufacturing Units.

BLDC

BLDC motors & actuators

Design and series production of brushless motors and actuators for positioning, flow and drive applications.

Sites

Standort Sonceboz-Sombeval

Sonceboz-Sombeval

CH

Headquarters, manufacturing, R&D

Materials
Metal (turned parts), plastic (injection molding), electronics
  • Fully automated production lines
  • Screw machining
  • Plastic injection molding
  • Electronics manufacturing
  • Assembly lines
  • Automated validation/testing

Boncourt

CH

Manufacturing

Materials
Metal (turned parts), plastic (injection molding), electronics
  • Fully automated production lines
  • Assembly lines
  • Automated testing

Systems & Components

Air Grill Shutter
Air Grill ShutterMechatronic system · Automotive
e-Water Valves
e-Water ValvesMechatronic system · Thermal management
Brake Flap
Brake FlapMechatronic system · Automotive
X-by-Wire
X-by-WireActuator system · Automotive/Commercial vehicles
Instrument Clusters
Instrument ClustersHMI · Automotive
Turbo Charging, EGR, Valve Actuation
Turbo Charging, EGR, Valve ActuationActuators · Commercial vehicles
e-Clutch
e-ClutchActuator system · Automotive
Intake Throttle
Intake ThrottleActuators · Automotive

Inside the production

Commercial vehicles – application field of the mechatronic systems
Commercial vehicles – application field of the mechatronic systems
Industries & Medtech – applications
Industries & Medtech – applications
Exhaust gas recirculation (EGR) – actuators
Exhaust gas recirculation (EGR) – actuators
Exhaust back-pressure valves
Exhaust back-pressure valves
Smart Electric Air Compressor
Smart Electric Air Compressor
E-Airvent
E-Airvent

Industries

AutomotiveCommercial vehiclesOff-RoadMicromobilityMedtechBuilding automationRobotics/HMI

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design and manufacturing of mechatronic systemsAssembly–––––
Screw machiningMachining–––––
Plastic injection (injection molding)Plastics–––––
Assembly (assembly of mechatronic systems)Assembly–––––
Electronics manufacturingAssembly–––––
Fully automated validation/testing processesTesting–––––
Design and production of actuators and integrated mechatronic systems (BLDC motors, actuators)Engineering–––––

Additional services

Design/co-developmentManufacturing (screw machining, plastic injection molding, electronics, assembly)Testing/validationLogisticsPrototypingSeries production

Quality

Sonceboz works according to a zero-PPM approach with fully automated validation and testing processes, AI-supported monitoring and seamless traceability. The integrated management system is certified to ISO 9001, IATF 16949, ISO 13485, ISO 14001 and ISO 45001 by SQS.

EvidenceSonceboz-SombevalBoncourt
ISO 9001:2015
IATF 16949:2016
ISO 13485:2016
ISO 14001:2015
ISO 45001:2018
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