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Steelpaint – Fertigung

Manufacture and export of 1K moisture-curing high-performance corrosion protection coatings for steel.

Steelpaint Logo

Steelpaint GmbH

Kitzingen · Shanghai · Peterborough · Singapore · Bangkok · Istanbul · DelhiNew on Amplifa

1890Founded (parent company Emil Harrasser, Kitzingen)
7Locations and sales partners worldwide
> 40 yearsExperience in corrosion protection for industrial plants
–5 °C to +50 °C, up to 98% r. h.Applicability of the 1K PU systems

About Steelpaint

Steelpaint GmbH, based in Kitzingen, specialises in the manufacture and export of high-performance corrosion protection coatings for steel under the harshest conditions. The company is a subsidiary of the coatings company Emil Harrasser, founded in Kitzingen in 1890, and produces exclusively special coatings based on one-component, moisture-curing polyurethane and silicone raw materials. The systems, including the isocyanate-free Stelcatec-L product line as well as 2K epoxy topcoats, can be applied at relative humidity of up to 98% and temperatures from –5 °C to +50 °C and offer strong adhesion to residual rust, prepared steel surfaces and old paint layers. Fields of application include hydraulic steel structures (sheet piles, locks), port and quay facilities, offshore installations, bridges, tanks, pipelines and shipbuilding, in some cases in combination with cathodic protection (BAW-certified). Reference projects include, among others, the corrosion protection of the new Columbuskaje in Bremerhaven as well as fleets of Oldendorff and Berge Bulk. Through a subsidiary in Shanghai and distributors in the United Kingdom, Singapore, Thailand, Turkey and India, Steelpaint is represented worldwide.

Site
Kitzingen
Processes
Corrosion protection coating 1K PU (moisture-curing, e.g. SP-MCPU, SP-PUR), Coating with cathodic protection (SP-PUR Protection, BAW-certified), Application of Stelcatec-L system (isocyanate-free 1K PU, primer/intermediate/topcoat), Application of 2K epoxy systems (Stelpant 2K PU-Cover UV, 2K PU-Mica UV), Coating in hydraulic steel construction (sheet piles, locks, quay facilities, bridges), Coating in shipbuilding (cargo holds, tank tops, decks, hatches), Manufacture and export of high-performance corrosion protection coatings (1K moisture-curing, Coating systems for hydraulic steel construction, shipping, offshore and infrastructure
Materials
Steel, Moisture-curing 1K polyurethane (SP-PUR, SP-MCPU), Isocyanate-free 1K PU line Stelcatec-L (primer/intermediate/topcoat), Zinc primer Stelpant PU-Zinc, 2K epoxy/PU topcoats (Stelpant 2K PU-Cover UV, 2K PU-Mica UV), 1K silicone raw materials, BAW-certified systems for cathodic protection
Certificates
ISO 9001, ISO 14001
Founded
1890
Industries
Hydraulic steel construction, Port and quay facilities, Shipbuilding, Offshore, Bridge construction, Pipelines and tanks
  1. 01

    Raw material development based on 1K polyurethane and 1K silicone

  2. 02

    Manufacture of the coating systems in Kitzingen

  3. 03

    Quality and environmental management (ISO 9001, ISO 14001)

  4. 04

    Export and worldwide sales via subsidiary and distributors

  5. 05

    On-site application in hydraulic steel construction, shipbuilding and offshore

Products and Systems

1K-PU

Moisture-curing 1K polyurethane (SP-PUR, SP-MCPU)

One-component system without mixing errors, applicable at up to 98% relative humidity and on slightly damp substrates, with immediate seawater resistance.

STELCATEC-L

Isocyanate-free 1K PU line Stelcatec-L (primer/intermediate/topcoat)

Cures exceptionally quickly and can be applied wet-on-wet even under adverse weather conditions.

PU-ZINC

Zinc primer Stelpant PU-Zinc

Primer with cathodic protection function for highly stressed steel surfaces such as cargo holds, tank tops and deck areas.

2K-PU

2K epoxy/PU topcoats (Stelpant 2K PU-Cover UV, 2K PU-Mica UV)

UV-stable topcoats as a complement to the 1K systems.

1K-SI

1K silicone raw materials

Basis of special high-performance coatings for the industrial and shipping sectors.

BAW

BAW-certified systems for cathodic protection

Compatible with cathodic protection systems, certified by BAW Karlsruhe.

Locations and Sales

Standort Kitzingen

Kitzingen

DE

Headquarters, production and administration

Materials
1K-PU, 1K silicone, 2K systems

Shanghai

CN

Subsidiary Steelpaint Ltd.

Peterborough

GB

Distributor Recoat UK Ltd

Singapore

SG

Distributor Global Offshore Solutions (Singapore, Malaysia, Indonesia)

Bangkok

TH

Distributor ATPC

Istanbul

TR

Distributor Remeks

Delhi

IN

Distributor KAPTEL Overseas Pvt. Ltd.

Applications

Sheet pile wall with BAW-certified coating system
Sheet pile wall with BAW-certified coating system1K-PU · Hydraulic steel construction
Cargo hold of a container ship, freshly coated
Cargo hold of a container ship, freshly coatedStelpant PU-Zinc · Shipbuilding
Silo with corrosion protection coating
Silo with corrosion protection coating1K-PU · Industrial plants
Quay in winter operation
Quay in winter operationSP-PUR Protection · Port facilities
Hydraulic steel structure component
Hydraulic steel structure componentBAW system · Splash zone

Inside the production

Corrosion protection on steel structures
Corrosion protection on steel structures
Coating in hydraulic steel construction
Coating in hydraulic steel construction
Application of the 1K PU systems
Application of the 1K PU systems
Coated steel structure
Coated steel structure
Application under extreme conditions
Application under extreme conditions
Project application
Project application
Hydraulic steel construction application
Hydraulic steel construction application
SP-PUR-ZINCING system brochure
SP-PUR-ZINCING system brochure
HANSA article on the Columbuskaje (07/2022)
HANSA article on the Columbuskaje (07/2022)

Industries

Hydraulic steel constructionPort and quay facilitiesShipbuildingOffshoreBridge constructionPipelines and tanksIndustrial plants, power stations, refineries

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Corrosion protection coating 1K PU (moisture-curing, e.g. SP-MCPU, SP-PUR)Surface––––Steel
Coating with cathodic protection (SP-PUR Protection, BAW-certified)Surface––––Steel
Application of Stelcatec-L system (isocyanate-free 1K PU, primer/intermediate/topcoat)Surface––––Steel
Application of 2K epoxy systems (Stelpant 2K PU-Cover UV, 2K PU-Mica UV)Surface––––Steel
Coating in hydraulic steel construction (sheet piles, locks, quay facilities, bridges)Surface––––Steel
Coating in shipbuilding (cargo holds, tank tops, decks, hatches)Surface––––Steel

Additional services

Manufacture and export of high-performance corrosion protection coatings (1K moisture-curingCoating systems for hydraulic steel construction, shipping, offshore and infrastructureCompatibility with cathodic protection systems (BAW-certified)

Reference customers

OldendorffBerge Bulk

Quality and Environment

Steelpaint has implemented an integrated quality and environmental management system in accordance with ISO 9001 and ISO 14001. Occupational safety, health and environmental protection as well as continuous quality improvement are firmly established corporate principles.

EvidenceKitzingen
ISO 9001
ISO 14001

History

  1. 1890

    Foundation of the parent company Emil Harrasser (coatings company) in Kitzingen

  2. 1980er

    Establishment of Steelpaint; for over four decades, extending the service life of industrial plants, especially in hydraulic steel construction

  3. 2021

    Contract awarded for the corrosion protection of the new Columbuskaje in Bremerhaven (approx. €80 million); construction start from autumn 2021

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