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Systec & Solutions – Fertigung

Develops and manufactures GMP-compliant stainless steel HMI systems, workstations and trolley systems for cleanrooms and sterile production.

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Systec & Solutions GmbH

Karlsruhe · Holbæk (DK) · Apex, NC (US) · Rayong (TH)New on Amplifa

Systec & Solutions GmbHLegal form
KarlsruheHeadquarters, development and production
4Sites (DE, DK, US, TH)
IP65 and higherIngress protection of the systems

Cleanroom hardware specialist

Systec & Solutions is a specialized manufacturer of complete hardware solutions for cleanrooms and GMP environments, headquartered in Karlsruhe. The company develops and produces HMI systems (TYDORA, WAVE, PILOT, CONTROL, MODI), mobile workstations and trolley systems, cleanroom tablets as well as Ex solutions for explosive atmospheres – Made in Germany, manufactured locally in the Karlsruhe technology region. The housings are made of stainless steel in a edge-free, enclosed design, predominantly with ingress protection IP65 and higher; glass keyboards can optionally be made shatterproof with laminated polyester films. The solutions are aimed at the pharmaceutical, food (in particular dairy processing) and cosmetics industries as well as the life science sector and meet GMP and HACCP requirements. Products and services are in use in more than 40 countries, including by virtually all leading pharmaceutical manufacturers. In addition to manufacturing, the company offers consulting, installation & qualification, maintenance, support and modernization with GMP-/FDA-compliant documentation as well as software for GMP-compliant labeling and real-time visualization.

Site
Karlsruhe
Processes
Assembly of HMI systems (manufacturing of cleanroom hardware, Made in Germany), Consulting/engineering of HMI solutions for cleanroom and GMP environments, Installation & qualification of HMI systems, Maintenance, support and modernization of HMI systems, Consulting, Installation & qualification, Maintenance, Support (remote and on site)
Materials
Stainless steel (housings of the HMI systems), Polyester film (laminated onto glass keyboards), Glass (glass keyboards), Stainless steel housings, Glass keyboards, Polyester film
Certificates
DIN EN ISO 9001:2015, ISO 9001
Industries
Pharmaceutical industry, Food industry, Cosmetics industry, Life sciences, Food industry (especially dairy processing)
  1. 01

    Consulting and requirements analysis on site

  2. 02

    Engineering of the HMI solution

  3. 03

    Manufacturing and assembly of the hardware in Karlsruhe

  4. 04

    Installation and documented qualification

  5. 05

    Maintenance, support and modernization

Materials and construction

Edelstahl

Stainless steel housings

Edge-free, enclosed housing for cleanrooms, resistant to cleaning agents and disinfectants, predominantly IP65 and higher.

Glas

Glass keyboards

Shatterproof glass front, optionally with laminated polyester film to meet HACCP requirements.

PE-Folie

Polyester film

Laminated onto glass keyboards for use in the food industry.

Sites

Karlsruhe

DE

Headquarters, development and production

Materials
Stainless steel, glass, polyester film
  • HMI systems (TYDORA, WAVE, PILOT, CONTROL, MODI)
  • Trolley systems (TROLLEY LIGHT, TROLLEY SLIM, TROLLEY COMPACT, TROLLEY MAXI, VENTUS)
  • Ex-HMI system PILOT EX
  • Cleanroom tablet (Surface Pro for Business 12th Edition)

Holbæk

DK

Nordic Region branch (Systec & Solutions ApS)

Apex, NC

US

North Carolina branch (Systec & Solutions Inc.)

Rayong

TH

APAC branch (Systec & Solutions Asia Ltd.)

HMI systems and workstations

HMI system TYDORA
HMI system TYDORAStainless steel · pharmaceutical industry
HMI system WAVE
HMI system WAVEStainless steel · life sciences
HMI system PILOT
HMI system PILOTStainless steel · food industry
HMI system CONTROL (flush-mounted)
HMI system CONTROL (flush-mounted)Stainless steel · cleanroom
IoT HMI system MODI
IoT HMI system MODIStainless steel · pharmaceutical industry
Cleanroom tablet (Surface Pro for Business 12th Edition)
Cleanroom tablet (Surface Pro for Business 12th Edition)Cleanroom · life sciences
Ex-HMI solution PILOT EX
Ex-HMI solution PILOT EXStainless steel · explosive atmosphere
TROLLEY LIGHT trapezoid
TROLLEY LIGHT trapezoidMobile workstation · cleanroom
TROLLEY SLIM
TROLLEY SLIMMobile workstation · cleanroom
TROLLEY COMPACT
TROLLEY COMPACTMobile workstation · cleanroom
TROLLEY MAXI
TROLLEY MAXIMobile workstation · cleanroom
VENTUS grey-area workstation
VENTUS grey-area workstationMobile workstation · grey area

Inside the production

LSL – Life Science Label in the cleanroom
LSL – Life Science Label in the cleanroom
TROLLEY LIGHT 5-star with WAVE
TROLLEY LIGHT 5-star with WAVE
TROLLEY LIGHT Inductive
TROLLEY LIGHT Inductive
TROLLEY SLIM LAB
TROLLEY SLIM LAB
WAVE on wall-mounted support arm
WAVE on wall-mounted support arm

Industries

Pharmaceutical industryFood industryCosmetics industryLife sciencesFood industry (especially dairy processing)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Assembly of HMI systems (manufacturing of cleanroom hardware, Made in Germany)Assembly––––Stainless steel
Consulting/engineering of HMI solutions for cleanroom and GMP environmentsEngineering–––––
Installation & qualification of HMI systemsAssembly–––––
Maintenance, support and modernization of HMI systemsTesting–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
HMI systems (TYDORA, WAVE, PILOT, CONTROL, MODI)Systec & Solutions–––Karlsruhe
Mobile workstations / trolley systems (TROLLEY LIGHT, TROLLEY SLIM, TROLLEY COMPACT, TROLLEY MAXI,Systec & Solutions–––Karlsruhe
Ex-HMI system PILOT EX for explosive atmospheresSystec & Solutions PILOT EX–––Karlsruhe
Cleanroom tabletSystec & Solutions / Microsoft Surface Pro for Business 12th Edition–––Karlsruhe

Additional services

ConsultingInstallation & qualificationMaintenanceSupport (remote and on site)ModernizationAssembly solutionsGMP-/FDA-compliant documentationTesting and calibration3D product configuratorSoftware (VEYA / Stormbit, GMP-compliant labeling and real-time visualization)

Reference customers

Nearly all leading pharmaceutical manufacturers; Top-20 pharmaceutical companies use the products

Quality and certification

Systec & Solutions is certified according to DIN EN ISO 9001:2015. The systems meet GMP requirements, predominantly ingress protection IP65 and higher as well as HACCP requirements; service activities are documented in a fully audit-ready manner.

EvidenceKarlsruhe
ISO 9001
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