Manufacturing and assembly in steel and aluminium: structural steelwork, tank, pipework and plant construction for industry.
Technoboxx GmbH
BottropNew on Amplifa
About Technoboxx
Technoboxx GmbH is a manufacturing company founded in 1988 and based in Bottrop. Starting out as a tool hire business, the company specialised in processing mild steel, special steel and aluminium and continually expanded its machine fleet, most recently towards robot-assisted manufacturing. Today Technoboxx manufactures small and medium series of small and large products for industry. Its service spectrum includes waterjet cutting, bending and edging, turning, milling, welding and rolling as well as tank construction including pressure vessels, pipework construction, hall construction, general structural steelwork and special plant construction. This is complemented by planning and design with FEM calculations, verifiable structural analyses and 3D scanning, as well as services such as on-site inspections and on-site service. Customer industries include mechanical and plant engineering, the construction industry, steel mill technology, water extraction and treatment, the gas industry, mining and tunnel construction, as well as chemicals and the marine sector.
- Site
- Bottrop
- Processes
- Waterjet cutting, Bending / edging, Turning, Milling, Welding, Rolling, Tank construction incl. pressure vessels, Pipework construction
- Materials
- Duplex steels, Superduplex steels, Hardox steels, Stainless steel, V2A, V4A, Aluminium alloy AlMg3, Aluminium alloy AlMgSi0,5
- Certificates
- DIN EN ISO 3834-2, EN 1090 (load-bearing steel components), EN 1090 (load-bearing aluminium components), AD 2000-Merkblatt HP0, EN 1090 (load-bearing steel/aluminium components), ISO 9001
- Founded
- 1988
- Industries
- Mechanical and plant engineering, Construction industry, Steel mill technology, Water extraction and treatment, Gas industry, Mining and tunnel construction
- 01
Planning and design (3D scanning, FEM)
- 02
Waterjet cutting
- 03
Bending, edging, rolling
- 04
Turning, milling
- 05
Welding (partly robot-assisted)
- 06
Tank and pipework construction
- 07
Assembly
- 08
Weld testing in the in-house laboratory
- 09
Inspection and on-site service
Materials and Processes
V2A stainless steel
Stainless steel for corrosion-resistant constructions, tanks and plant components.
Stainless steel 1.4307
Austenitic stainless steel for welded tank and pipework components.
Stainless steel 1.4404
High-alloy stainless steel for water treatment and chemical industry plants.
V4A stainless steel
Acid-resistant stainless steel for demanding plant components.
Stainless steel 1.4016
Ferritic stainless steel for corrosion-exposed components.
Duplex steels
For particularly corrosion-resistant constructions in the marine sector and chemical industry.
Superduplex steels
For plant components in water treatment and for desalination plants.
Hardox steels
Wear-resistant steel, e.g. for filling and discharge chutes in ore extraction.
Mild steel
Base material for load-bearing structures, hall construction and general steel constructions.
Aluminium alloy AlMg3
Aluminium alloy for load-bearing, corrosion-resistant components.
Aluminium alloy AlMgSi0,5
Aluminium alloy for engineering applications.
Site
Bottrop
DEHeadquarters, manufacturing and assembly
- Materials
- Mild steel, special steel, stainless steel, aluminium
- Waterjet cutting machine
- Robot-assisted manufacturing (welding robots)
- Bending machine/press brake
- Lathe
- Milling machine
- Rolling machine
Components and Solutions
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Waterjet cuttingMachining | – | – | – | – | Mild steels, Special steels, Aluminium |
| Bending / edgingForming | – | – | – | – | Mild steels, Special steels, Aluminium |
| TurningMachining | – | – | – | – | Mild steels, Special steels, Aluminium |
| MillingMachining | – | – | – | – | Mild steels, Special steels, Aluminium |
| WeldingJoining | – | – | – | – | Mild steels, Special steels, Aluminium |
| RollingForming | – | – | – | – | Mild steels, Special steels, Aluminium |
| Tank construction incl. pressure vesselsJoining | – | – | – | – | Mild steels, Special steels, Aluminium |
| Pipework constructionJoining | – | – | – | – | Mild steels, Special steels, Aluminium |
| Hall constructionJoining | – | – | – | – | Steel |
| General structural steelwork (load-bearing structures, slewing rings, work platforms)Joining | – | – | – | – | Steel |
| Plant construction (special plants)Assembly | – | – | – | – | Steel, Aluminium |
| Planning and designEngineering | – | – | – | – | – |
| 3D scanning of plantsEngineering | – | – | – | – | – |
| Weld testing in the in-house laboratoryTesting | – | – | – | – | – |
| Inspection and maintenance of machines/plant components (on-site and at the customer's site)Testing | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Waterjet cutting machine | – | – | – | – | Bottrop |
| Robot-assisted manufacturing (welding robots) | – | – | – | – | Bottrop |
| Bending machine/press brake | – | – | – | – | Bottrop |
| Lathe | – | – | – | – | Bottrop |
| Milling machine | – | – | – | – | Bottrop |
| Rolling machine | – | – | – | – | Bottrop |
Additional services
Quality and Certifications
Technoboxx works with audited processes in project management and certified skilled personnel. Welding work is tested in the in-house laboratory; certified are DIN EN ISO 3834-2, EN 1090 for load-bearing steel and aluminium components as well as the AD 2000-Merkblatt HP0.
| Evidence | Bottrop |
|---|---|
| DIN EN ISO 3834-2 | |
| EN 1090 (load-bearing steel/aluminium components) | |
| AD 2000-Merkblatt HP0 | |
| ISO 9001 |
Company History
- 1988
Founded by Ralf Warkotsch; began as a tool hire business, later manufacturing products made of steel and technical enclosures for industry.
Specialisation in the processing of mild steel, special steel and aluminium; continuous expansion of the machine fleet.
Development towards robot-assisted manufacturing; today's focus on small and medium series for industry.