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TTS Automation – Fertigung

Manufacturer of explosion-proof industrial cameras and system solutions for optical process and plant monitoring.

TTS Automation Logo

TecTradeSolution GmbH

Neustadt an der Weinstraße (DE)New on Amplifa

2005Founded
1Site in Germany
HRB 62530, Amtsgericht LudwigshafenCommercial register
GmbHLegal form

About TTS Automation

TecTradeSolution GmbH (TTS Automation), based in Neustadt an der Weinstraße, is a manufacturer of solutions for explosion-proof industrial cameras (ATEX) for optical process and plant monitoring. The company plans, develops, programs, manufactures and installs customized system solutions for early hazard detection that monitor processes, evaluate image data optically or thermally, and are integrated into existing process control systems. The portfolio includes process monitoring and thermal cameras, a drum camera for 360° container inspection, high-temperature cameras up to 2,000 °C, and integrated safety and monitoring systems for data centers and critical infrastructures. Customers include BASF, Bayer, Lanxess and WAGO, among others; the systems are in operation at leading chemical companies worldwide. In addition to the chemical industry, TTS Automation serves waste management companies, glass manufacturing, the food industry and data centers.

Site
Neustadt an der Weinstraße
Processes
Manufacturing and component manufacturing, Installation and assembly of system solutions, Reactor monitoring with thermal anomaly detection and integration into process control system (PCS), Flare monitoring (observation of flame and exhaust gas combustion), Sight glass monitoring (agitation processes, phase boundary detection, foam detection, flow, Thermography / thermal anomaly detection (e.g. at waste management companies, reactor surfaces), High-temperature combustion chamber monitoring with industrial camera (up to 2,000°C, air- or, Planning
Materials
Explosion-proof camera systems, High-temperature technology, PLC/Gateway technology (Perieres)
Certificates
ATEX approval (optional depending on product)
Founded
2005
Industries
Chemical industry, Waste management companies, Glass manufacturing, Food industry, Data centers / critical infrastructures
  1. 01

    Planning

  2. 02

    Development

  3. 03

    Programming

  4. 04

    Component manufacturing

  5. 05

    Manufacturing and assembly

  6. 06

    Installation

  7. 07

    Maintenance and optimization

Technologies and Processes

ATEX

Explosion-proof camera systems

Camera housings and components for use in EX atmospheres with ATEX approval, optionally also for sight glass fittings.

HT

High-temperature technology

Air- or water-cooled camera systems for process temperatures of 90 °C, 300 °C or up to 2,000 °C.

SPS

PLC/Gateway technology (Perieres)

Programmable logic controller with Modbus/Profibus interface for connection to the process control system, components mostly from Wago.

Site

Standort Neustadt an der Weinstraße

Neustadt an der Weinstraße

DE

Headquarters, development and manufacturing

  • Helios industrial camera for high-temperature applications
  • Morpheus ATEX industrial camera
  • Prometheus thermal camera system
  • Apollon drum camera
  • Perieres PLC/communication gateway
  • Cerberus safety and monitoring system
  • Sight glass fitting for process monitoring

Systems and Components

Reactor monitoring with thermal hotspot detection
Reactor monitoring with thermal hotspot detectionThermography · Chemical industry
Sight glass monitoring with agitator and vessel
Sight glass monitoring with agitator and vesselCamera system with sight glass fitting · Chemical industry
Flare monitoring in thermal imaging
Flare monitoring in thermal imagingThermal camera · Chemical industry

Inside the production

Automated documentation at a loading point
Automated documentation at a loading point
Oil detection on water surfaces
Oil detection on water surfaces
Hotspot detection in reactor monitoring
Hotspot detection in reactor monitoring
Early forest fire detection with thermal camera
Early forest fire detection with thermal camera

Industries

Chemical industryWaste management companiesGlass manufacturingFood industryData centers / critical infrastructures

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering–––––
Manufacturing and component manufacturingAssembly–––––
Installation and assembly of system solutionsAssembly–––––
Assembly–––––
Reactor monitoring with thermal anomaly detection and integration into process control system (PCS)Inspection/Testing–––––
Flare monitoring (observation of flame and exhaust gas combustion)Inspection/Testing–––––
Sight glass monitoring (agitation processes, phase boundary detection, foam detection, flowInspection/Testing–––––
Thermography / thermal anomaly detection (e.g. at waste management companies, reactor surfaces)Inspection/Testing–––––
Inspection/Testing––––Industrial drums, IBC containers
High-temperature combustion chamber monitoring with industrial camera (up to 2,000°C, air- orInspection/Testing–––––
Engineering–––––
Engineering–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Industrial camera for high-temperature applications (Helios)TTS Automation Helios–Operation up to 2000°C (depending on configuration 90°/300°/2000°C), air- or water-cooled–Neustadt an der Weinstraße
ATEX industrial camera / process monitoring cameraTTS Automation Morpheus–––Neustadt an der Weinstraße
Thermal camera system for temperature anomaly detectionTTS Automation Prometheus–Interior and exterior of industrial plants–Neustadt an der Weinstraße
Drum camera (360° container inspection, two wide-angle lenses, LED lighting, spring-loadedTTS Automation Apollon–Module length 165 mm, diameter 51 mm, hose length max. 1,200 mm, power supply 12V AC–Neustadt an der Weinstraße
Programmable logic controller (PLC) / communication gateway (components mostly Wago)TTS Automation Perieres–Modbus/Profibus interface to the process control system–Neustadt an der Weinstraße
–TTS Automation Cerberus–––Neustadt an der Weinstraße
Sight glass fitting for process monitoring (optional with ATEX approval)TTS Automation–Monitoring of flows, phase boundary detection in chemical plants–Neustadt an der Weinstraße

Additional services

PlanningDevelopmentProgrammingManufacturingInstallationComponent manufacturingEarly hazard detectionProcess and plant monitoringMaintenance and optimization

Reference customers

BASFBayerLanxessWAGO

Quality

The systems are manufactured in Neustadt an der Weinstraße and consist of industrial-grade components designed for a service life of ten years plus; image and sensor data are evaluated process-specifically, documented, and integrated into existing process control systems.

EvidenceNeustadt an der Weinstraße
ATEX approval (optional depending on product)

History

  1. 2005

    Thomas Striegel starts as a sales representative for explosion-proof components (Tectrade).

  2. 2009

    Founding of TecTradeSolution GmbH by Thomas Striegel and Manfred Kratschmer; development of the first explosion-proof camera.

  3. 2010

    First automation projects implemented; evolution into a solution provider.

  4. 2013

    Prometheus system for thermal anomaly detection in operation.

  5. 2016

    Process monitoring systems running in chemical plants detect thermal anomalies on reactor surfaces.

  6. 2020

    Renaming from TecTradeSolution to TTS Automation.

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