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Thermotec – Fertigung

Manufacturer of AeroFlow electric heaters and radiant storage heaters with a fireclay core, fully developed and manufactured in Germany.

Thermotec Logo

Thermotec AG

Vierkirchen (Arnsdorf), SaxonyNew on Amplifa

ca. 50Employees
over 20 yearsManufacturer of electric heaters
5,000 m²Office and hall space on a 52,000 m² site
Amtsgericht Dresden, HRB 33568Register Court
30 years (radiant storage heater) / 15Manufacturer's warranty

About Thermotec AG

The Thermotec AG has been a manufacturer and specialist for electric heaters bearing the "Made in Germany" seal for over 20 years. With around 50 employees, the company develops and produces efficient electric heaters under the AeroFlow brand. The product portfolio includes radiant storage heaters with a full-surface fireclay core, infrared heaters with Duo-Chamber technology, and app-based control solutions such as FlexiSmart Pro and FlexiComfortApp. Manufacturing includes folding and welding of galvanized steel, powder coating including the interior, and final assembly of the radiators; the fireclay bricks are produced using a proprietary process. Production, administration, warehousing and shipping are located on 5,000 m² of office and hall space on a 52,000 m² site in Vierkirchen-Arnsdorf in the Lower Silesian Lusatia region between Dresden and Görlitz. The products are sold worldwide, primarily within Europe and to China.

Site
Vierkirchen
Processes
Welding technology (welded covers and side panels), Folding of the steel, Powder coating (including interior), Final assembly of the radiators, Prototype construction (development, drawings, prototypes, testing), Product-accompanying inspections / quality assurance (quality inspection of every production step,, 3D printing (in-house printer for development/prototypes), Production of fireclay castings/heat storage bricks (proprietary manufacturing process)
Materials
Fireclay, Galvanized steel
Certificates
DIN EN ISO 9001, DIN EN ISO 9001 (TÜV), Quality inspection accompanying the product, In-house test benches & temperature measurement stations
Employees
ca. 50
Industries
Living spaces, Bathrooms, Holiday home / Hobby, Photovoltaics, Industry / Commercial, Replacement night storage heaters
  1. 01

    Idea factory & development

  2. 02

    Prototype construction (3D printing, test benches, temperature measurement

  3. 03

    Folding of the steel

  4. 04

    Welding technology (covers and side panels)

  5. 05

    Powder coating

  6. 06

    Production of the fireclay bricks

  7. 07

    Final assembly of the radiators

  8. 08

    Quality inspection

  9. 09

    Warehousing & shipping

  10. 10

    Worldwide sales

Materials & Processes

St verzinkt

Galvanized steel

Material for housings, fins, covers and side panels of the radiators; rust-free due to galvanization.

SCH

Fireclay

Full-surface, actively heated 2 cm thick storage core that stores heat and releases it without power supply.

Site

Standort Vierkirchen (Arnsdorf)

Vierkirchen (Arnsdorf)

DE

Headquarters: production, administration, warehousing, shipping

Materials
Galvanized steel, fireclay
  • Production line for radiator manufacturing (folding, powder coating, final assembly)
  • 3D printer
  • Temperature measurement stations
  • Test benches

Products & Components

AeroFlow radiant storage heater
AeroFlow radiant storage heaterFolding · Welding · Powder coating · Living space
Bathroom heater
Bathroom heaterElectric heater · Bathroom
Heater with radio control FlexiComfortApp
Heater with radio control FlexiComfortAppControl technology · Smart Home
Heater as replacement for night storage heater
Heater as replacement for night storage heaterRadiant storage heater · Refurbishment

Inside the production

Holiday home in the mountains
Holiday home in the mountains
Photovoltaic system on the roof
Photovoltaic system on the roof
Industrial application
Industrial application
Healthcare
Healthcare
AeroFlow Midi 1950
AeroFlow Midi 1950

Industries

Living spacesBathroomsHoliday home / HobbyPhotovoltaicsIndustry / CommercialReplacement night storage heatersHealthcareRefurbishment / RenovationFix & Flip renovation

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Welding technology (welded covers and side panels)Joining––––galvanized steel
Folding of the steelForming––––galvanized steel
Powder coating (including interior)Surface––––Steel, RAL 9010 (pure white), other colors on request
Final assembly of the radiatorsAssembly––––galvanized steel, fireclay
Prototype construction (development, drawings, prototypes, testing)Engineering–––––
Product-accompanying inspections / quality assurance (quality inspection of every production step,Testing–––––
3D printing (in-house printer for development/prototypes)Additive–––––
Production of fireclay castings/heat storage bricks (proprietary manufacturing process)Engineering––––fireclay

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D printer––––Vierkirchen/Arnsdorf
Temperature measurement station––––Vierkirchen/Arnsdorf
Test bench––––Vierkirchen/Arnsdorf
Production line (radiator manufacturing incl. folding, powder coating, final assembly)––––Vierkirchen/Arnsdorf (Saxony)

Additional services

In-house development and custom system engineering (production engineering implementation)Worldwide salesApp-based control solutions (FlexiSmart Pro, FlexiComfortApp)Color variants on requestDevelopment of heat storage units30-year manufacturer's warranty (radiant storage heaters) / 15-year warranty (infrared heater)

Reference customers

eheizung24.dehenimax.plelectrorad.co.uk

Quality & Certification

Every production step is subject to continuous monitoring with measurable quality characteristics and documented evaluation. For testing, dedicated test benches, temperature measurement stations as well as cooperation with external institutes such as the University of Leipzig are available.

EvidenceVierkirchen (Arnsdorf)
DIN EN ISO 9001 (TÜV)
Quality inspection accompanying the product
In-house test benches & temperature measurement stations

History

  1. Started as a manufacturer of electric heaters – active for over 20 years

  2. 2019

    Certification according to DIN EN ISO 9001 by TÜV

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