Cable assembly and outsourcing: cable harnesses, wires, coax and special cables from prototype building to series production.
THTEC GmbH
Bad WörishofenNew on Amplifa
About THTEC GmbH
THTEC GmbH, based in Bad Wörishofen, is a contract manufacturer for professional cable assembly and acts as an outsourcing partner for the processing of connectors and electromechanical components. Its production covers round cables, flat cables, assembled wires, coax cables, cable harnesses, power cables, data cables, network cables and special cables. Crimping, soldering, crimp-contact and IDC (insulation displacement) techniques are used as joining methods, implemented with machines and tools from leading manufacturers. The company accompanies projects from concept and development through prototype building and small series to series production with high volumes; upon request, it also handles material procurement and second sourcing to customer specifications. Production takes place at sites in Germany and Europe, and every finished production batch undergoes quality control before each shipment. Customers come primarily from the electronics industry.
- Site
- Bad Wörishofen
- Processes
- Cable assembly (crimping), Cable assembly (soldering), Cable assembly (crimp-contact), Cable assembly (IDC technique), Production of round cables, Production of flat cables, Assembly of wires, Production of coax cables
- Materials
- Copper wires, Copper (conductor material for cables), Connectors, Electromechanical components, Premium components, Crimping technique, Soldering technique, Crimp-contact technique
- Certificates
- In-house quality control
- Industries
- Electronics
- 01
Consulting and concept
- 02
Development of the cable application
- 03
Material procurement
- 04
Prototype building
- 05
Cable assembly (crimping, soldering, crimp-contact, IDC)
- 06
Series production
- 07
Quality assurance / final inspection
- 08
Shipping
Materials and Joining Techniques
Copper wires
Conductor material for round cables, flat cables, coax cables, cable harnesses and special cables.
Crimping technique
Joining process for processing connectors onto copper wires, from prototype building to high volumes.
Soldering technique
Soldering of connections for durable electrical contacts.
Crimp-contact technique
Process for processing connectors and electromechanical components.
IDC technique
Tool-based insulation displacement connection for various cable types.
Sites
Bad Wörishofen
DEHeadquarters and production
- Lot size
- Prototype building, small series to high volumes
- Materials
- Copper wires, connectors, electromechanical components
- Crimping machines
- Soldering technology
- Crimp-contact technology
- IDC technology
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cable assembly (crimping)Joining | – | – | – | Prototype building/small series – high volumes | Copper wires |
| Cable assembly (soldering)Joining | – | – | – | Prototype building/small series – high volumes | Copper wires |
| Cable assembly (crimp-contact)Joining | – | – | – | – | Copper wires |
| Cable assembly (IDC technique)Joining | – | – | – | – | Copper wires |
| Production of round cablesJoining | – | – | – | – | Copper |
| Production of flat cablesJoining | – | – | – | – | Copper |
| Assembly of wiresJoining | – | – | – | – | Copper wires |
| Production of coax cablesJoining | – | – | – | – | Copper |
| Production of cable harnessesJoining | – | – | – | – | Copper |
| Production of power cablesJoining | – | – | – | – | Copper |
| Production of data cablesJoining | – | – | – | – | Copper |
| Production of network cablesJoining | – | – | – | – | Copper |
| Production of special cablesJoining | – | – | – | – | Copper |
| Development and concept design of cable applicationsEngineering | – | – | – | – | – |
| Material procurement (outsourcing)Engineering | – | – | – | – | – |
| Prototype buildingAssembly | – | – | – | – | – |
| Series productionAssembly | – | – | – | – | – |
| Quality assurance / final inspectionTesting | – | – | – | – | – |
| Second sourcing (production to customer specification)Assembly | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Machines and tools from leading manufacturers (crimping, soldering, crimp-contact and IDC technique) | – | – | – | – | Bad Wörishofen, Germany and Europe |
Additional services
Quality
Every product is carefully inspected before shipping to ensure precision and consistent quality. Only premium components are used for durable and reliable cable connections.
| Evidence | Bad Wörishofen |
|---|---|
| In-house quality control |