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Trafoexperts – Fertigung

Independent consulting and testing team for the design, acceptance and diagnosis of power transformers

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Trafoexperts GmbH

Uster (CH)New on Amplifa

2 consultants + 1 IT specialistEmployees
Uster, SwitzerlandLocation

About Trafoexperts

Trafoexperts GmbH is an independent consulting company for power transformers based in Uster, Switzerland. The team of two transformer consultants and one IT specialist supports both transformer manufacturers (OEMs) and operators – from reviewing technical specifications through factory audits, bid evaluation and design analyses with 2D/3D FEA simulations to the supervision of acceptance tests and on-site testing. Further services include DGA and other diagnostics (DGA, FRA, dielectric spectroscopy, PDC), failure analysis, litigation support, seminars, consulting on wind and PV generation transformers and GIC verifications in accordance with IEEE Std C57.163-2015. Customers include international manufacturers such as ABB, Siemens PTD, Hyosung, Toshiba and WEG as well as industrial end users from aluminium smelters and the cable industry. Dr.-Ing. Ugo Piovan received the 2012 IEC 1906 Award for his work on industrial converter transformers.

Site
Uster
Processes
Specification review, Bid evaluation, Design analysis (2D/3D simulation of transformers, FEA), Factory audits, Factory acceptance tests (acceptance testing, supervision), DGA & other diagnostics (DGA, FRA, dielectric spectroscopy, PDC), On site testing, Failure analysis
Materials
Ester fluid, Mineral oil, Dissolved Gas Analysis, Frequency Response Analysis, Dielectric Spectroscopy / PDC, 2D/3D FEA Simulation, GIC Verification
Employees
3
Industries
Energy supply, Transformer manufacturers, Aluminium industry, Wind & PV energy, Cable industry
  1. 01

    Specification Review

  2. 02

    Bid Evaluation

  3. 03

    Design Analysis (2D/3D-FEA)

  4. 04

    Factory Audits

  5. 05

    Factory Acceptance Tests

  6. 06

    On-Site Testing

  7. 07

    DGA & Diagnostics

  8. 08

    Failure Analysis

Diagnostic Methods & Simulation Tools

DGA

Dissolved Gas Analysis

Interpretation of gas analysis in transformer oil taking design and operating conditions into account.

FRA

Frequency Response Analysis

Frequency response analysis for assessing the mechanical condition of windings.

PDC

Dielectric Spectroscopy / PDC

Polarization/depolarization current analysis for assessing the insulation.

FEA

2D/3D FEA Simulation

Verification of losses, temperatures, impedances and electromagnetic forces before construction.

IEEE C57.163

GIC Verification

Calculation of the transformer's suitability under geomagnetically induced currents in accordance with IEEE Std C57.163-2015.

Location

Uster

CH

Headquarters/Office

Industries

Energy supplyTransformer manufacturersAluminium industryWind & PV energyCable industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Specification reviewEngineering–––––
Bid evaluationEngineering–––––
Design analysis (2D/3D simulation of transformers, FEA)Engineering–––––
Factory auditsTesting–––––
Factory acceptance tests (acceptance testing, supervision)Testing–––––
DGA & other diagnostics (DGA, FRA, dielectric spectroscopy, PDC)Testing–––––
On site testingTesting–––––
Failure analysisTesting–––––
Litigation supportEngineering–––––
Seminars on transformer topicsEngineering–––––
Consulting on wind & PV generation transformersEngineering–––––
GIC verifications (per IEEE Std C57.163-2015)Engineering–––––

Additional services

Specification reviewFactory auditsBid evaluationDesign AnalysisFactory acceptance testsSeminarsDGA & other diagnosticsOn site testingFailure analysisLitigation supportWind & PV generation transformer consultingGIC verifications per IEEE C57.163

Reference customers

ABBSiemens PTDHyosungHyundai Heavy IndustriesToshibaCrompton GreavesTamini GroupSGBWEGWilson Transformer CompanyAlbaDubalEGAEMALNorsk HydroQatalumPrysmianMaschinenfabrik ReinhausenNeeltranACTOM Power

History

  1. 2012

    Ugo Piovan received the IEC 1906 Award for his work on industrial converter transformers

  2. 2018

    Launch of the Trafoexperts website

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