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WAITKUS – Fertigung

Engineering services, industrial 3D printing (MJF, SLS, PolyJet, FDM), laser technology and automation from Weingarten.

WAITKUS Logo

WAITKUS GROUP

Hähnlehofstr. 71, 88250 WeingartenNew on Amplifa

ca. 1995Founded (approx. 30 years in the market)
4Group companies (Engineering, PST, RSF, 360°)
Single part to seriesAdditive manufacturing lot sizes
1200 dpi / 21 µmMJF print resolution

About WAITKUS GROUP

WAITKUS GROUP is a corporate group based in Weingarten comprising the companies WAITKUS ENGINEERING GmbH, WAITKUS PST GmbH, WAITKUS RSF GmbH and WAITKUS 360° GmbH. The company supports customers from the first sketch through prototyping to series production. Core services include engineering (process planning, tool design, mechanical engineering design, CE documentation), industrial additive manufacturing using HP Multi Jet Fusion, Selective Laser Sintering, PolyJet (Keyence Agilista) and FDM, as well as post-processing such as dyeing, vapour polishing, shot peening and painting. The portfolio is complemented by laser technology (laser marking systems, WeMark), automation (special machinery, robot cells, handling units) and intralogistics with mobile robotics and warehouse solutions. Process planning is carried out with AutoForm, including forming simulation, feasibility analysis and active-surface/milling data creation in Class-A quality for deep-drawing steels, aluminium and high-strength steels. Customers come from industries such as automotive, mechanical engineering, medical technology, electronics, toolmaking and sport & leisure.

Site
Weingarten
Processes
FEM simulation and structural design for sheet metal, plastic and carbon components, CE documentation, risk assessment, conformity assessment (Machinery Directive 2006/42/EC), MJF 3D printing with VDI-3400 textures (VDI 33–45) without subsequent surface treatment, Selective Laser Sintering (SLS) – powder bed based additive manufacturing of plastic parts, Dyeing of MJF parts, Vapour polishing (chemical smoothing/spray smoothing) of MJF parts, Shot peening (compaction peening) of MJF parts, Painting of 3D-printed parts
Materials
PA11 (HP 3D High Reusability PA 11, castor oil plant, renewable raw material), PA12 (HP 3D High Reusability PA 12), PA12 GB (HP 3D High Reusability PA 12 Glass Beads, 40% glass fibres/glass beads), PA12 ESD (ESD-capable polyamide), TPU 01 (Ultrasint TPU01, BASF, thermoplastic polyurethane), PLA (polylactide), PETG (polyethylene terephthalate glycol), ABS (acrylonitrile butadiene styrene)
Certificates
CE documentation (2006/42/EC)
Industries
Automotive, Mechanical Engineering, Medical Technology, Electronics, Automation, Toolmaking
  1. 01

    Engineering & Design

  2. 02

    Simulation (AutoForm, FEM)

  3. 03

    Rapid Prototyping / 3D Printing (MJF, SLS, PolyJet, FDM)

  4. 04

    Post-Processing (Dyeing, Smoothing, Painting)

  5. 05

    Laser Technology & Marking

  6. 06

    Automation & Intralogistics

Materials & Processes

PA11

PA11 (HP 3D High Reusability PA 11)

Tough, ductile polyamide from renewable raw materials for clips, snap-fit connections, hinges and dynamically stressed parts.

PA12

PA12 (HP 3D High Reusability PA 12)

Universal polyamide with high dimensional accuracy for housings, mechanical parts and series components.

PA12GB

PA12 GB (glass bead reinforced, 40 %)

Stiff, dimensionally stable material for fixtures, brackets and mechanical engineering components.

PA12ESD

PA12 ESD

ESD-capable polyamide for testing and assembly fixtures as well as electronics manufacturing.

TPU01

TPU 01 (Ultrasint TPU01)

Highly flexible, abrasion-resistant polyurethane for seals, connectors and vibration elements.

PLA

PLA

Dimensionally stable FDM material for rapid prototypes and visual models.

PETG

PETG

Robust, chemical-resistant FDM material for functional prototypes and fixtures.

ABS

ABS

Impact-resistant, heat-resistant FDM material for technically robust functional parts.

AR-G1H

Keyence AR-G1H (Silicone, High Hardness)

Dimensionally stable silicone with higher Shore hardness for functional prototypes and sealing elements.

AR-G1L

Keyence AR-G1L (Silicone, Low Hardness)

Very soft silicone for soft-touch elements, seals and medical tactile models.

AR-M2

Keyence AR-M2 (Photopolymer)

High-resolution, dimensionally accurate resin for detail-critical components and precision mechanics.

Deep-drawing steels, high-strength steels, aluminium, carbon

Materials for process planning, forming simulation and structural design in sheet metal, plastics and carbon.

Locations

Standort Weingarten

Weingarten

DE

Head office: engineering, 3D printing, automation, laser technology, intralogistics

Lot size
Single parts to series
Materials
Polyamides, TPU, resins, silicones, PLA, PETG, ABS
  • HP Jet Fusion 3D 4200/4210/3200
  • Keyence Agilista (PolyJet)
  • FDM 3D printers
  • WeMark laser marking system
  • AutoForm Sigma (forming simulation)
  • Robot cells / mobile robotics

Parts & Services

Industrial 3D Printing
Industrial 3D PrintingMJF / PolyJet · series production
VDI-3400 textures in 3D printing
VDI-3400 textures in 3D printingMJF · surfaces
Engineering & Automation
Engineering & AutomationProcess planning · toolmaking

Inside the production

WAITKUS company building
WAITKUS company building
Insights at the Weingarten site
Insights at the Weingarten site
Insights at the Weingarten site
Insights at the Weingarten site
Insights at the Weingarten site
Insights at the Weingarten site

Industries

AutomotiveMechanical EngineeringMedical TechnologyElectronicsAutomationToolmakingSport & Leisure

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering–––––
Engineering––––deep-drawing steels, aluminium, high-strength steels
EngineeringClass-A––––
FEM simulation and structural design for sheet metal, plastic and carbon componentsEngineering––––sheet metal, plastics, carbon
CE documentation, risk assessment, conformity assessment (Machinery Directive 2006/42/EC)Engineering–––––
Additive–––single parts – seriesPA11, PA12, PA12 GB, PA12 ESD, TPU
MJF 3D printing with VDI-3400 textures (VDI 33–45) without subsequent surface treatmentAdditiveVDI 33–45–––polyamide
Selective Laser Sintering (SLS) – powder bed based additive manufacturing of plastic partsAdditive––––polyamide
Additive±0.05–0.1 mm–––photopolymers (acrylates), silicone (AR-G1H, AR-G1L), resin AR-M2
Additive––––PLA, PETG, ABS, TPU
Dyeing of MJF partsSurface––––MJF parts
Vapour polishing (chemical smoothing/spray smoothing) of MJF partsSurfacenearly injection-moulding-like–––MJF parts
Shot peening (compaction peening) of MJF partsSurface––––MJF parts
Painting of 3D-printed partsSurface––––MJF parts
Surface–––––
Assembly–––––
Design optimisation, component development, rapid prototyping, test reports, trainingEngineering–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
HP Multi Jet Fusion 3D printing systemHP HP Jet Fusion 3D 4200/4210/3200 (reference in data sheets)–––Weingarten
PolyJet 3D printerKeyence Agilista–––Weingarten
FDM 3D printer––––Weingarten
Forming simulation software (not a physical machine)AutoForm AutoForm Sigma–––Weingarten
Laser marking systemWeMark micro enclosure–––Weingarten
Mobile robotics / mobile robot platform––––Weingarten
Robot cells––––Weingarten

Additional services

Engineering (process planning, tool design, mechanical engineering design, LCA/LCIA, CE, ESD)3D printing (MJF, SLS, PolyJet/Keyence Agilista, FDM)Post-processing for 3D printing (dyeing, vapour polishing, shot peening, painting)Intralogistics (consulting/planning, mobile robotics, warehouse)Laser technology (laser marking systems, WeMark)Automation (special machinery, robot cells, handling units)CE documentation and risk assessmentDesign optimisation, component development, training, test reportsForming simulation (AutoForm), FEM simulation, feasibility analysesActive-surface/milling data creation for toolmaking

Reference customers

Formula Student Team Weingarten (technical partner, 2025 season)

Quality & Standards

Quality assurance includes inspection deliverables such as component test reports, feasibility and robustness simulations (AutoForm Sigma) as well as documented conformity assessments under the Machinery Directive 2006/42/EC. MJF parts can be produced with VDI-3400 textures (VDI 33–45) directly in the printing process.

EvidenceWeingarten
CE documentation (2006/42/EC)

History

  1. ca. 1995

    Company founded; according to its own statements the company has been in existence for around 30 years.

  2. 2025

    WAITKUS 360° extends its technical partnership with the Formula Student Team Weingarten for the 2025 season.

  3. 2025

    Implementation of VDI-3400 textures (VDI 33–45) directly in the MJF 3D printing process without subsequent surface treatment.

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