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Walor – Fertigung

Cold- and hot-formed as well as machined automotive components: cold extrusion, forging, machining and assembly in high-volume production.

WA

Walor

Laval · Vöhrenbach · Offranville · Toucy · Chambon-Feugerolles · Bogny-sur-Meuse · Vouziers · Bordeaux · Levallois-Perret · Sf. Gheorghe · Suzhou · Irapuato · ColumbusNew on Amplifa

1993Founded (Walor, Legé)
1925Oldest predecessor site (Bogny-sur-Meuse)
14Production sites worldwide (2026)
4
High-volume seriesSeries production

About Walor

The Walor Group is a French, family-owned manufacturer of mechanical automotive components headquartered in Laval and today part of the FerrAl United group. Its manufacturing spectrum covers cold and semi-hot extrusion (forward/backward impact extrusion), forging, machining/Décolletage as well as the assembly of complete modules. In high-volume production, the group manufactures parts for drivetrain and transmission, steering systems, brakes, chassis, body, passive vehicle safety (including airbag and gas generator components) and energy applications – predominantly from steel and stainless steel. Walor also handles design and co-conception with customers and operates a technology and development centre with a test centre in Laval. Founded in 1993 in Legé, the group consolidated through acquisitions (including the Gévelot forming division in 2017, Ateliers des Janves and Ardennes Machining Industries in 2018, and the Hirschvogel Columbus site in 2024) to more than a dozen production sites across Europe, China, Mexico and the USA. Since 2021, Walor has produced components for Toyota hybrid vehicles assembled in Europe; German production takes place in Vöhrenbach (cold extrusion, stamped parts).

Site
92 rue Saint-Melaine, 53000 Laval
Processes
Cold extrusion (cold forming), Hot extrusion (forming at medium temperature), Forging (forge), Machining/Turning, Assemblage (assembly/final assembly of modules), Stamping (stamped parts), Design/Co-Conception, Extrusion (cold/semi-hot forming)
Materials
Stainless steel, Steel (cold/hot-extruded parts, forged parts), Steel
Certificates
IATF 16949 (2016), IATF 16949
Founded
1993
Industries
Automotive industry, Commercial vehicle industry, E-mobility/Hybridization, Energy
  1. 01

    Design / Co-Conception

  2. 02

    Extrusion (cold/semi-hot forming)

  3. 03

    Forging

  4. 04

    Stamping

  5. 05

    Machining / Décolletage

  6. 06

    Assembly / Assemblage

  7. 07

    Testing at the Laval test centre

Materials & Processes

Stahl

Steel

Material for cold- and hot-extruded parts as well as forged components such as connecting rods and transmission shafts.

Edelstahl

Stainless steel

Walor's original historical material for airbag and safety components produced by turning.

Components

Forged and machined automotive component
Forged and machined automotive componentForging + Machining · Automotive industry
Automotive components from forming and machining
Automotive components from forming and machiningExtrusion / Machining · Automotive industry

Inside the production

Range of manufactured automotive components
Range of manufactured automotive components
Walor production technology
Walor production technology
100 years of history of the Walor plants
100 years of history of the Walor plants

Industries

Automotive industryCommercial vehicle industryE-mobility/HybridizationEnergy

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cold extrusion (cold forming)Forming–––High-volume seriesEdelstahl, Stahl
Hot extrusion (forming at medium temperature)Forming–––High-volume seriesStahl
Forging (forge)Forming––––Stahl
Machining/TurningMachining–––High-volume seriesEdelstahl, Stahl
Assemblage (assembly/final assembly of modules)Assembly–––––
Stamping (stamped parts)Forming–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Multi-spindle NC lathes––––Chambon-Feugerolles
Automatic lathes with up to 10 axes––––Chambon-Feugerolles
5-axis machining centres––––Chambon-Feugerolles
Twin-spindle lathes (machining of cold-extruded or cast parts)––––Chambon-Feugerolles

Additional services

Design/Co-ConceptionExtrusion (cold/semi-hot forming)Machining/UsinageForgingDécolletageAssemblage/AssemblyInnovation/Test centre (Laval)Design to Cost

Reference customers

Toyota (components for hybrid vehicles assembled in Europe)

Quality

Production follows a certified IATF-16949 quality culture with lean management; the technology and test centre in Laval supports series monitoring and customer requirements. A code of ethics and environmental policy govern environmental protection and employee conduct.

EvidenceLavalToucyVöhrenbach
IATF 16949
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