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WGC – Fertigung

Global manufacturer of PVC and specialty compounds for automotive, construction, medical technology and the cable industry.

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Westlake Global Compounds

Houston (US) · Novi, MI (US) · Aberdeen/Gallman/Madison/Prairie, MS (US) · Matamoros & Durango (MX) · Changshu & Taicang (CN) · Bien Hoa (VN) · Reims (FR) · Eilenburg (DE) · Santa Perpètua de MogodaNew on Amplifa

1000+Employees worldwide
10+Locations/production plants worldwide
3000+Developed products
1953Founding of the vinyls business (Total SA, predecessor of

About Westlake Global Compounds

Westlake Global Compounds is a business unit of the publicly listed Westlake Corporation (Houston, USA) and manufactures PVC compounds, CPVC, XLPE, polypropylene, silicone and thermoplastic elastomer compounds in rigid and flexible versions. The value chain includes compounding (batching, mixing, extrusion), twin-screw extrusion of powder blends, injection molding compounds, slush molding, recycling compounding (Westlake Dimex) and color matching in its own color labs. With more than 3,000 developed products, the company serves industries such as automotive, building materials (windows, doors, siding, roofing, flooring), healthcare, pipe & fittings, wire & cable, consumer goods and industrial materials. Production and research sites exist in the USA, Mexico, China, Vietnam, France, Germany (Eilenburg), Spain, Italy, Portugal, Romania and Tunisia; the French brand Calligram™ serves the luxury and automotive sector with coated textile. More than 1,000 employees worldwide work on innovation, quality and sustainability.

Site
Westheimer Road, Houston, TX 77056, USA
Processes
Compound manufacturing (PVC compounding, batch/mixing), Extrusion, Injection Molding, Slush Molding, Twin-Screw Extrusion (Powder Blends), Coated Fabric Manufacturing (Calligram™ Coated Textile), Recycling Compounding (recycled plastic scrap), Color Matching / Color Adjustment
Materials
PVC (rigid), PVC (flexible), CPVC, XLPE, Polypropylene, Silicone, TPE (thermoplastic elastomer), TPV
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 13485:2016, IATF 16949:2016, ISCC PLUS, EcoVadis Bronze Medal, ISO 9001, ISO 14001, IATF 16949, ISO 13485, ISO 45001, ISO 50001
Employees
1000+ (global)
Industries
Automotive, Construction industry/building materials, Healthcare/Medical technology, Consumer goods, Industrial materials, Pipe & fittings
  1. 01

    Formulation and product development (R&D)

  2. 02

    Batching/mixing of the compound formulation

  3. 03

    Extrusion or twin-screw extrusion (powder blends)

  4. 04

    Injection molding and slush molding compounds

  5. 05

    Color matching (color labs)

  6. 06

    Quality inspection

  7. 07

    Shipping/logistics

Materials & Processes

PVC

PVC (rigid & flexible)

Main material for construction, pipes, automotive, cables and consumer goods in rigid and flexible formulations.

CPVC

CPVC

Chlorinated PVC for pipes and fittings with increased temperature resistance.

XLPE

XLPE

Crosslinked polyethylene for cable and conductor applications including electrification.

PP

Polypropylene

Compounds for automotive and wire & cable applications.

Si

Silicone

High-temperature and highly flexible compounds for automotive cables (up to 200 °C).

TPE/TPV

TPE / TPV

Thermoplastic elastomer blends, also from recycled materials.

TPO/TPU/PE

TPO, TPU, PE

Blends of virgin and recycled materials for a wide range of applications.

OLEFIN

Crosslinked Olefin Compounds

For solar cables per EN 50618/IEC 62930 as well as H05/H07 harmonized cables.

RPVC

Recycled flexible PVC

Based on over 30 years of recycling compounding experience (Westlake Dimex), available in various hardness grades.

CAL

Calligram™ Coated Textile

Innovative coated textile for the luxury and premium automotive/marine sectors.

Locations

Houston, TX

US

Headquarters (HQ)

Eilenburg

DE

Production

Reims

FR

Administration, Research & Production

  • Calligram™ Coated Textile pilot line (2023)

Santa Perpètua de Mogoda (Barcelona)

ES

Production

Samarate (VA)

IT

Production

Changshu (Suzhou)

CN

Production

Taicang (Suzhou)

CN

Production (new build, ground-breaking 2024)

Bien Hoa

VN

Production (new build, ground-breaking 2022)

Matamoros

MX

Production (Automotive & Medical)

Guarda

PT

Production (ACI)

Components & Applications

Featured Products (Rigid & Flexible Compounds)
Featured Products (Rigid & Flexible Compounds)Compounding · Cross-industry
Windows & Doors
Windows & DoorsPVC extrusion · Building materials
Gaskets & Seals
Gaskets & SealsPVC/TPE · Industrial materials
Electrical Outlets & Conduits
Electrical Outlets & ConduitsInjection molding · Building materials
Flooring
FlooringPVC compound · Building materials
Roofing
RoofingPVC compound · Building materials
Siding
SidingPVC compound · Building materials
Wallcovering
WallcoveringPVC compound · Building materials

Inside the production

Architectural Products
Architectural Products
Exterior Accessories
Exterior Accessories
Interior Accessories
Interior Accessories

Industries

AutomotiveConstruction industry/building materialsHealthcare/Medical technologyConsumer goodsIndustrial materialsPipe & fittingsRecycled materialsWire & CableLuxury goods (Calligram™)Consumer Goods

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Compound manufacturing (PVC compounding, batch/mixing)Plastics––––PVC, CPVC, XLPE, Polypropylene, Silicone, TPE, TPV, TPO, TPU, PE
ExtrusionPlastics––––PVC, CPVC, XLPE, Polypropylene, Silicone, Olefinic compounds
Injection MoldingPlastics––––PVC (rigid, non-phthalate)
Slush MoldingPlastics––––PVC
Twin-Screw Extrusion (Powder Blends)Plastics––––PVC rigid
Coated Fabric Manufacturing (Calligram™ Coated Textile)Plastics––––PVC
Recycling Compounding (recycled plastic scrap)Plastics––––recycled flexible PVC, TPE/TPV, TPO, TPU, PE
Color Matching / Color AdjustmentEngineering––––PVC rigid and flexible
Research & Development / Compound DevelopmentEngineering–––––
Quality Inspection / TestingTesting–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Twin-screw extruder–––––
Calligram™ Coated Textile Pilot LineWestlake Global Compounds1–2023France
Stabilizer plant––––Japan

Additional services

Research & Development (R&D)Quality controlColor services (color matching/optimization)Technical supportCustom compoundingRecycling compounding (Dimex)

Quality & Certifications

Dedicated in-house quality teams accompany the entire development and testing process; digitalized quality programs enable real-time feedback. Site certifications include, among others, ISO 9001, ISO 14001, IATF 16949, ISO 13485, ISO 45001 and ISO 50001.

EvidenceCompany
ISO 9001
ISO 14001
IATF 16949
ISO 13485
ISO 45001
ISO 50001

History

  1. 1924

    Founding of Total SA (predecessor of the European/Asian vinyls business)

  2. 1953

    Establishment of the vinyls business by Total SA

  3. 1986

    Founding of Westlake Corporation by T.T. Chao

  4. 2004

    Emergence of Arkema (chemicals division of the Total group)

  5. 2012

    Sale of the Arkema vinyl business, emergence of Kem One

  6. 2013

    Merger of Georgia Gulf + PPG Commodity Chemicals into Axiall

  7. 2016

    Westlake acquires Axiall; change of ownership at Kem One (OpenGate Capital, later renamed IVY Group)

  8. 2019

    Westlake acquires NAKAN/IVY Group; introduction of the Westlake Global Compounds brand

  9. 2021

    Westlake acquires Dimex LLC (recycling compounding)

  10. 2022

    Ground-breaking for new plant in Bien Hoa, Vietnam

  11. 2023

    Inauguration of the Calligram™ pilot line for coated textile

  12. 2024

    Ground-breaking for plant in Taicang, China

  13. 2026

    Acquisition of the ACI Compounding Solutions business (Portugal, Romania, Tunisia)

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