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Wilsaflor – Fertigung

Manufacturer of potting soils, substrates, bark products and fertilizers with in-house production, filling and logistics in Neulehe.

Wilsaflor Logo

Wilsaflor GmbH & Co. KG

NeuleheNew on Amplifa

1985Founded
> 50Employees
around 380,000 Euro pallets/yearFilling capacity
over 100Products in range
16Sales countries

Green is life – experience and quality since 1985

Wilsaflor GmbH & Co. KG is an owner-managed manufacturer of potting soils, substrates, peat and bark products based in Neulehe (Emsland district, Lower Saxony). Since its founding in 1985, the company has developed and produced a range of over 100 products for professional horticulture, landscaping, nurseries, retail and hobby gardeners. Production includes raw material intake and inspection, recipe-based mixing in a mixing plant with laser technology and central control via the mixing console, as well as the in-house production of wood fibers for modern substrate recipes. Six fully automated filling lines package around 380,000 Euro pallets annually; in addition, organo-mineral NPK fertilizers are filled according to the 4-seasons concept. With more than 25,000 storage spaces for finished goods and its own logistics, Wilsaflor supplies customers in 16 countries. The company also offers private-label production, support with planning and product declaration, and POS solutions.

Site
Neulehe
Processes
Production of potting soils, substrates and bark products (recipe-based mixing), Filling (6 fully automated filling lines, approx. 380,000 Euro pallets/year), Fertilizer filling in the immediate vicinity, Private-label production (contract manufacturing/production to order), Production of soils, substrates and bark products, Production of wood fibers with its own wood fiber machine, 6 fully automated filling lines, Storage with more than 25,000 storage spaces for finished goods
Materials
Peat, Bark / pine bark, Conifer bark, Wood fibers, Perlite, Compost, Organo-mineral NPK fertilizers
Certificates
Incoming and process controls (raw material intake, external product inspection)
Founded
1985
Employees
> 50
Industries
Horticulture, Landscaping, Nurseries, Retail, Hobby gardening
  1. 01

    Raw material intake and inspection

  2. 02

    Processing of raw and additive materials

  3. 03

    In-house production of wood fibers

  4. 04

    Mixing according to recipe (mixing plant with laser technology)

  5. 05

    Filling (6 fully automated lines)

  6. 06

    Storage (more than 25,000 storage spaces)

  7. 07

    Shipping and own logistics

Raw materials, recipes and processes

TORF

Peat

Base material for soils and substrates.

RINDE

Bark / pine bark

Bark products such as bark mulch and decorative pine bark.

HOLZF

Wood fibers

In-house production; influence structure, air balance and physical properties of the substrates.

PERL

Perlite

Additive, e.g. in houseplant soil.

KOMP

Compost

Basis for gardener compost and soil improvement.

NPK

Organo-mineral NPK fertilizers

Fertilizers according to the 4-seasons concept, filled in the immediate vicinity.

Production and logistics in Neulehe

Standort Neulehe

Neulehe

DE

Production, administration, logistics, factory outlet

Materials
Peat, bark, wood fibers, perlite, compost, fertilizers
  • Mixing plant with central control (mixing console, laser technology, volume measurement)
  • 6 fully automated filling lines
  • Wood fiber machine

Product groups

Wilsaflor® potting soil
Wilsaflor® potting soilSubstrate mix · retail/horticulture
Wilsaflor® balcony and container plant soil
Wilsaflor® balcony and container plant soilSubstrate mix · retail/horticulture
Wilsaflor® gardener compost
Wilsaflor® gardener compostSoil improvement · retail/horticulture
Wilsaflor® GROW MIX
Wilsaflor® GROW MIXSpecial substrate · professional horticulture
Wilsaflor® raised bed soil
Wilsaflor® raised bed soilSubstrate mix · hobby gardening/retail
Wilsaflor® orchid soil
Wilsaflor® orchid soilSpecial substrate · retail
Wilsaflor® peat-free potting soil
Wilsaflor® peat-free potting soilSubstrate mix · retail
Wilsaflor® 4-seasons fertilizer
Wilsaflor® 4-seasons fertilizerOrgano-mineral NPK fertilizer · retail/hobby gardening

Inside the production

Company site Neulehe
Company site Neulehe
Wilsaflor production
Wilsaflor production
Colour Dekor – decorative ground cover
Colour Dekor – decorative ground cover
Wilsaflor 4 seasons fertilizer
Wilsaflor 4 seasons fertilizer

Industries

HorticultureLandscapingNurseriesRetailHobby gardening

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of potting soils, substrates and bark products (recipe-based mixing)Engineering––––Peat, Bark, Wood fibers, Perlite, Compost
Filling (6 fully automated filling lines, approx. 380,000 Euro pallets/year)Assembly––––Soils, Substrates, Bark products, Fertilizers
Fertilizer filling in the immediate vicinityAssembly––––Fertilizers
Private-label production (contract manufacturing/production to order)Engineering––––Soils, Substrates, Bark products

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Mixing plant with mixing console (central control, laser technology, volume measurement)–1––Neulehe
Filling line (fully automated)–6––Neulehe
Wood fiber machine––––Neulehe

Additional services

Production of soils, substrates and bark productsProduction of wood fibers with its own wood fiber machine6 fully automated filling linesStorage with more than 25,000 storage spaces for finished goodsown logisticsSupport with product planning and declarationSales promotion and POS solutionsPrivate-label production (your own brand)Factory outlet / soils drive-inDownloads and POS material for retail partners

Quality

The raw and additive materials are inspected upon goods receipt according to defined criteria. Quality controls and regular testing accompany production through to the finished product.

EvidenceNeulehe
Incoming and process controls (raw material intake, external product inspection)

History

  1. 1985

    Foundation of the company; production of potting soils, substrates and bark products.

  2. Expansion of the product range to include high-quality fertilizers, which are filled in the immediate vicinity.

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