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WISP – Fertigung

Development and production of custom electromagnetic actuators and coils from prototype to series production.

WISP Logo

WISP Komponenten GmbH

Eibiswald 458, A-8552 Eibiswald (AT)New on Amplifa

2009Founded
Eibiswald, Styria (AT)Headquarters, development and production
ISO 9001:2015Certified since 2011 (qualityaustria)

About WISP Komponenten

WISP Komponenten GmbH is an Austrian manufacturer of electromagnetic actuators headquartered in Eibiswald, Styria. Founded in 2009, the company develops and manufactures electromagnets such as single-stroke solenoids, reversing-stroke solenoids, bistable solenoids, holding electromagnets and control solenoids – both as standard products and as custom solutions. Development is carried out using FEM magnetic field simulation software and 3D CAD, from design through prototypes to series production. In production in Eibiswald, coils are wound on several winding machines; smaller quantities are produced manually, while medium and larger quantities are produced automatically. All products undergo 100% end-of-line testing in the company's own fully automated universal test centre. The actuators are used, among other things, in automotive, safety technology, household appliances, industrial systems, elevator technology, fire protection and printing machines.

Site
Eibiswald
Processes
Winding of coils (coil winding), Manufacture of electromagnetic actuators / electromagnets (single-stroke solenoids,, Custom product development of electromagnetic actuators (design, prototype, series), FEM magnetic field simulation and 3D CAD design, Testing of electromagnets: dielectric strength of insulation, grounding connection, Custom product development/design (FEM magnetic field simulation, 3D CAD), Prototype construction, Series production of electromagnetic actuators
Materials
Copper (coil wire/enamelled wire for windings), Electrical steel/yoke material for electromagnets, Enamelled copper wire, Electrical steel / yoke material, Coil winding, FEM magnetic field simulation
Certificates
ISO 9001:2015, ISO 9001
Founded
2009
Industries
Automotive, Safety technology, Household appliances, Industrial systems, Elevator technology, Fire protection/fire doors
  1. 01

    Product development (FEM simulation, 3D CAD)

  2. 02

    Prototype construction

  3. 03

    Coil winding

  4. 04

    Actuator assembly

  5. 05

    100% end-of-line testing

  6. 06

    Delivery

Materials & Processes

Cu

Enamelled copper wire

Coil wire for winding electromagnetic coils.

EB

Electrical steel / yoke material

Material for the magnetic circuits of the electromagnets.

WICK

Coil winding

Manual production of smaller quantities, automated processes for medium and larger quantities.

FEM

FEM magnetic field simulation

Simulation-based design of custom actuators.

Location

Standort Eibiswald

Eibiswald

AT

Headquarters, development and production

Lot size
Small, medium and large series
Materials
Enamelled copper wire, electrical steel
  • several winding machines
  • fully automated universal test centre for magnets
  • in-house test laboratory

Components & Products

Bistable solenoid
Bistable solenoidCoil winding · Safety technology
Holding electromagnet for fire doors
Holding electromagnet for fire doorsCoil winding · Fire protection
Solenoid as arresting device for elevators
Solenoid as arresting device for elevatorsCoil winding · Elevator technology
Control solenoid for large motors
Control solenoid for large motorsCoil winding · Large motors
Solenoid for valve actuation
Solenoid for valve actuationCoil winding · Industrial systems
Solenoid for printing machines
Solenoid for printing machinesCoil winding · Printing machines

Inside the production

Production area in Eibiswald
Production area in Eibiswald
Production facility
Production facility
Winding machine
Winding machine
Manufacturing
Manufacturing
Production in Eibiswald
Production in Eibiswald
Company view
Company view
Production site
Production site
Testing and production area
Testing and production area

Industries

AutomotiveSafety technologyHousehold appliancesIndustrial systemsElevator technologyFire protection/fire doorsPrinting machinesLarge motorsNiche markets

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Winding of coils (coil winding)Joining–––smaller quantities (manual) – medium and larger quantitiesEnamelled copper wire (coil wire, derivable)
Manufacture of electromagnetic actuators / electromagnets (single-stroke solenoids,Assembly–––small quantities–
Custom product development of electromagnetic actuators (design, prototype, series)Engineering–––––
FEM magnetic field simulation and 3D CAD designEngineering–––––
Testing of electromagnets: dielectric strength of insulation, grounding connectionTesting–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Winding machine–several––Eibiswald, Styria, Austria
Universal test centre for magnets (fully automated, specially built universal test system)–1––Eibiswald, Styria, Austria

Additional services

Custom product development/design (FEM magnetic field simulation, 3D CAD)Prototype constructionSeries production of electromagnetic actuatorsIn-house test laboratoryEnd-of-line testing (100% testing: dielectric strength, grounding connection, coil resistance)Cooperation with external test laboratories and academic institutions

Quality & Certification

All electromagnets undergo 100% end-of-line testing on a specially built, fully automated universal test system; tested are dielectric strength, grounding connection, coil resistance, force-stroke characteristics, switching times and dimensions. In addition, cooperations exist with external test laboratories and academic institutions.

EvidenceEibiswald
ISO 9001

History

  1. 2009

    Founding of WISP Komponenten GmbH by Walter Unger, August Nußmüller and Christoph Kovacic.

  2. 2011

    Receipt of the ISO 9001:2015 certificate from qualityaustria.

  3. 2017

    Hans Jürgen Ferlitsch becomes shareholder and managing director; August Nußmüller departs.

  4. 2018

    Death of Walter Unger; his shares are taken over by Hans Jürgen Ferlitsch and Christoph Kovacic, who share the management.

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