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Zoth – Fertigung

Industrial service provider for electrical engineering, piping construction, steel and metal construction, sheet metal processing and industrial assembly from Westernohe

Zoth Logo

Zoth GmbH & Co. KG

Westernohe · Ingelheim am Rhein · Frankfurt am Main · Wiesbaden · Marburg · Oberursel · Flörsheim am Main · Ludwigshafen am Rhein · Raunheim · ErfurtNew on Amplifa

1956Founded
500+Employees
10Locations in Germany
200+Employees in the field of electrical engineering
2,000 tSteel in the Bayer CropScience major project

About Zoth

Zoth GmbH & Co. KG is a family-owned company founded in 1956, headquartered in Westernohe (Westerwald) with more than 500 employees. Having grown out of a small electrical business, the company today offers services in electrical engineering (electrical assembly, MSR, energy and automation technology, building technology), piping construction and HVAC/plumbing, steel and metal construction, vessel and apparatus construction, as well as sheet metal processing and industrial assembly. In sheet metal processing, simple blanks and complex assemblies are produced in single-unit and series production – using laser cutting up to 2,000 × 4,000 mm and 40 mm sheet thickness (TruLaser 5040 fiber, 10 kW), tube laser cutting up to 6,000 mm length, CNC bending up to 25 mm, as well as welding, soldering, screwing, riveting and surface finishing such as pickling, blasting, painting, powder coating and galvanizing. Materials processed include unalloyed steels, stainless steels, chrome-nickel steels, duplex steel, Hastelloy, aluminium, copper and plastics. Customers come from the pharmaceutical, chemical, petrochemical and metals industries as well as the public sector, including Bayer CropScience, CSL Behring, Ticona/Celanese, Rolls Royce, Boehringer Ingelheim and Deutsche Bahn. In addition to its headquarters, Zoth maintains locations in Ingelheim, Frankfurt Höchst, Wiesbaden, Marburg, Oberursel and Ludwigshafen, among others, as well as the subsidiary MAE in Erfurt.

Site
Westernohe
Processes
Laser cutting, Tube laser cutting, CNC bending/forming, Soldering, screwing, riveting, Pickling, Blasting, Painting, Powder coating
Materials
Unalloyed steels, Stainless steels, Chrome-nickel steels, Duplex steel, Hastelloy, Aluminium, Copper, Plastics
Certificates
ISO 9001:2015, SCC** 2021 (unrestricted), Certified company for fire alarm systems DIN 14675, Manufacturer and welding operation AD 2000 HP 0/HP 100R, Welding of steel load-bearing structures DIN EN 1090-2 EXC3, EN ISO 3834-2, System for transfer of material identification (DIN EN 10204), Module A2 Pressure Equipment Directive 2014/68/EU, Certified company under the Federal Water Act, DB prequalification electrical switch point heating systems medium and low, WKP conformity EN 1090-2, SCC** 2021, EN 1090-2 EXC3, AD 2000 HP 0/HP 100R, DIN 14675 (fire alarm systems), Material identification DIN EN 10204, DB prequalification for switch point heating systems
Founded
1956
Employees
500+
Industries
Pharmaceutical industry, Chemical industry, Petrochemicals, Consumer goods, Metals industry, Rail infrastructure (Deutsche Bahn)
  1. 01

    3D-CAD planning (3D Pipe&Power)

  2. 02

    Laser cutting (sheet and tube)

  3. 03

    CNC bending/forming

  4. 04

    Welding, soldering, screwing, riveting

  5. 05

  6. 06

    Assembly and commissioning

Materials and Processes

S235/S355

Unalloyed steels

Used in steel construction for structures, pipe bridges, machine frames and vessel construction

V2A

Stainless steels

For piping, handrails and pharma-grade plant components

CrNi

Chrome-nickel steels

For corrosion-exposed structures and piping construction

Duplex

Duplex steel

High-strength and corrosion-resistant, e.g. in piping construction for the chemical industry

Hastelloy

Hastelloy

Nickel alloy for aggressive media in chemical plant engineering

Al

Aluminium

Lightweight components in sheet metal processing and piping construction

Cu

Copper

For piping and electrical installations

PVC/PE

Plastics

For piping and sheet metal components depending on requirements

Locations

Standort Westernohe

Westernohe

DE

Headquarters, sheet metal processing and steel construction

Part weight / size
Sheet thicknesses up to 40 mm
Lot size
Single-unit to series production
Materials
Steel, stainless steel, aluminium, plastics
  • TruLaser 5040 fiber (Trumpf, 10 kW, 2,000 × 4,000 mm)
  • CNC bending machine (up to 25 mm sheet thickness)
  • Drilling-milling and sawing machine

Ingelheim am Rhein

DE

Service centre (since 2008)

Frankfurt am Main

DE

Location Industriepark Höchst (Building C 446)

Wiesbaden

DE

Location Industriepark Kalle-Albert

Marburg

DE

Location Görzhäuser Weg (Behringwerke); Service centre Michelbach (since 2005)

Oberursel

DE

Location (industrial assembly Rolls Royce since 1996)

Flörsheim am Main

DE

Location Liebigstr. 93

Ludwigshafen am Rhein

DE

Location Shellstr. 1

Raunheim

DE

Office building Mönchhof site (new building 2015)

Erfurt

DE

Subsidiary MAE (since 1991)

Components and Constructions

Steel construction
Steel constructionSteel and metal construction · Chemical industry
Piping system
Piping systemPiping construction · Petrochemicals
Control cabinet and distribution board construction
Control cabinet and distribution board constructionEnergy and automation technology · Pharmaceuticals
HVAC/plumbing installation
HVAC/plumbing installationPiping construction and HVAC/plumbing · Industrial plants

Inside the production

Company premises at headquarters in Westernohe
Company premises at headquarters in Westernohe
Historical photograph from the company's history
Historical photograph from the company's history
Historical photograph from the company's history
Historical photograph from the company's history
Historical photograph from the company's history
Historical photograph from the company's history

Industries

Pharmaceutical industryChemical industryPetrochemicalsConsumer goodsMetals industryRail infrastructure (Deutsche Bahn)Public sector

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser cuttingMachining–4,000 mm × 2,000 mmSheet thickness up to 40 mmSingle-unit – series productionSteel, Stainless steel, Aluminium, Plastics, various materials
Tube laser cuttingMachining–6,000 mmDiameter 120 x 15 mm–Steel, Stainless steel, Aluminium, various materials
CNC bending/formingForming––max. 25 mm sheet thickness–Steel, Stainless steel, Aluminium, various materials
Joining––––Steel, Stainless steel, Chrome-nickel steels, Aluminium, Copper, Duplex steel, Hastelloy
Soldering, screwing, rivetingJoining–––––
PicklingSurface–––––
BlastingSurface–––––
PaintingSurface–––––
Powder coatingSurface–––––
GalvanizingSurface–––––
Assembly–––Single-unitunalloyed steels, chrome-nickel steels
Piping construction (planning, installation, maintenance)Assembly––––unalloyed steels, stainless steels, plastics, chrome-nickel steels, aluminium, copper, duplex steel, Hastelloy
HVAC/plumbing (heating, cooling, ventilation, sanitary) - planning, installation, maintenanceAssembly–––––
Electrical engineering/electrical assemblyAssembly–––––
Measurement, control and regulation technology (MSR)Assembly–––––
Assembly–––––
Vessel and apparatus constructionAssembly––––Steel, Stainless steel
Equipment assembly (apparatus and vessels)Assembly––2,000 tonnes of steel (project)–Steel
Industrial assembly/heavy assemblyAssembly–––––
3D-CAD planning and programming (3D Pipe&Power)Engineering–––––
Material identification/re-identification according to DIN EN 10204Testing––––metallic materials

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser cutting machineTrumpf TruLaser 5040 fiber12,000 x 4,000 mm, 10 kW–Westernohe
Drilling-milling and sawing machine–1––Westernohe (steel construction)
CNC bending machine––up to max. 25 mm sheet thickness–Westernohe

Additional services

Electrical engineering (electrical assembly, KNX, testing/measurement, lightning/explosion/fireMeasurement, control and regulation technology (MSR)Energy and automation technology (distribution board construction, ePlan, software/visualisation)Piping constructionHVAC/plumbing (heating, cooling, ventilation, sanitary)Steel and metal constructionSheet metal processing (laser cutting, bending, welding, surface finishing)Industrial assembly and heavy assemblyEquipment assembly3D-CAD planning (3D Pipe&Power)

Reference customers

Bayer CropScienceTicona Germany - CelaneseCSL BehringRolls Royce (Oberursel)Boehringer IngelheimBehringwerke MarburgHoechst AGCaltex refineryLower Saxony State Parliament HannoverDeutsche Bahn AG (prequalified supplier)

Quality and Certifications

An integrated management system sets standards for occupational health, safety and environmental protection and is audited through TÜV-certified systems according to ISO 9001:2015 and SCC**. For welding fabrication, approvals exist in accordance with EN 1090-2 EXC3, AD 2000 HP 0/HP 100R, EN ISO 3834-2 as well as for material re-identification according to DIN EN 10204.

EvidenceWesternohe
ISO 9001:2015
SCC** 2021
EN 1090-2 EXC3
AD 2000 HP 0/HP 100R
EN ISO 3834-2
DIN 14675 (fire alarm systems)
Module A2 Pressure Equipment Directive 2014/68/EU
Material identification DIN EN 10204
DB prequalification for switch point heating systems

History

  1. 1956

    Founded by Dr. h.c. Walter Zoth as a small electrical business in Westernohe

  2. 1963

    First industrial assembly at the Caltex refinery

  3. 1965

    Start of industrial assembly at the Kalle-Albert plant, Wiesbaden; approx. 40 employees

  4. 1971

    New building of today's headquarters on Dr.-Walter-Zoth-Allee; approx. 130 employees

  5. 1978

    Start of industrial assembly at Hoechst AG, Frankfurt am Main

  6. 1984

    Start of industrial assembly for the Behringwerke, Marburg; approx. 240 employees

  7. 1989

    Founder Walter Zoth receives the Federal Cross of Merit

  8. 1991

    Foundation of the subsidiary MAE in Erfurt; more than 300 employees

  9. 1995

    Start of industrial assembly at Ticona, Kelsterbach

  10. 1996

    Start of industrial assembly for Rolls Royce, Oberursel

  11. 2002

    Start of industrial assembly for Boehringer Ingelheim

  12. 2005

    New service centre in Marburg Michelbach

  13. 2008

    New service centre in Ingelheim

  14. 2015

    New office building on the Mönchhof site in Raunheim; more than 500 employees

  15. 2020

    Investment in a TruLaser 5040 fiber laser machine (10 kW, Trumpf) for sheet metal processing

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