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Manufacturer of custom textile lifting, load-securing and fastening solutions made from webbing in Dornstadt near Ulm

ZU

ZURRPACK GmbH

DornstadtNew on Amplifa

1983Founded
40Employees
130 mMaximum special length, lashing straps
100+Tensioning elements in stock
HRB 1439, Amtsgericht Ulm/DonauCommercial register

About ZURRPACK

ZURRPACK GmbH is a family-owned company founded in 1983 and headquartered in Dornstadt near Ulm. The company develops, produces and distributes textile lifting and load-securing products as well as fastening solutions, including lashing and tie-down straps, lifting slings, securing and protective nets, fastening systems, carrying straps, capture belts, tank fastenings, and covers and protective hoods, even in small quantities. Production is carried out as in-house webbing confectioning in Dornstadt; special solutions such as lashing straps are manufactured in lengths up to 130 m. In addition, webbing is printed with black ink, labels and markings are produced, complete assemblies are pre-assembled, and load-securing management with consignment warehouse is offered. Customer-specific solutions go through a development process with on-site analysis, CAD planning with 3D visualization, prototype construction and testing on in-house testing machines; where required, ZURRPACK engages external testing institutes and supports certification and acceptance. Customers come from transport and logistics, vehicle and mechanical engineering, the construction industry, agricultural machinery, equipment manufacturing, retail trade, metal processing and the steel industry, as well as fire brigades and civil and disaster protection.

Site
Dornstadt
Processes
Manufacture of lashing and tie-down straps (webbing confectioning), Manufacture of lifting webbings and lifting slings to customer specifications, Printing of webbing (logo/lettering, black ink, in-house), Labeling/marking of straps (optional GS certification), Prototype construction and testing of special solutions, Pre-assembly of complete assemblies (e.g. textile holders bolted to the vehicle), Manufacture of securing and protective nets (custom dimensions, net shape and material), Manufacture of flexible capture belts made from webbing for machines and systems (custom-made)
Materials
Webbing (textile), Tarpaulin material, Plastic, Aluminum (anodized), Steel, Rubber (highly compressed, anti-slip mats), Tarpaulin material (plastic), Netting material (textile)
Certificates
GS certification (optional for labels/products), In-house testing machines, External testing institutes, GS certification (optional)
Founded
1983
Employees
40
Industries
Transport & Logistics, Vehicle and Mechanical Engineering, Construction Industry, Equipment Manufacturers, Retail Trade, Metal Production/Processing
  1. 01

    On-site analysis

  2. 02

    Design/development (CAD planning with 3D visualization)

  3. 03

    Prototype construction

  4. 04

    Testing on in-house test machines

  5. 05

    External product testing by testing institutes

  6. 06

    Webbing confectioning (lashing/tie-down straps, lifting slings, nets, hoods)

  7. 07

    Printing of the webbing

  8. 08

    Labeling/marking

  9. 09

    Pre-assembly of complete assemblies

  10. 10

    Load-securing management (procurement, distribution, consignment warehouse)

Materials & Processes

GTB

Webbing (textile)

Base material for lashing, tensioning, lifting and carrying straps, capture belts, nets and fastening systems.

PVC/PE

Tarpaulin material (plastic)

Used for custom-made covers and protective hoods.

NETZ

Netting material (textile)

For securing and protective nets in custom dimensions, net shapes and materials.

Al

Aluminum (anodized)

For height-adjustable clamping beams and partition wall closures, mountable without tools.

St

Steel

For fittings, brackets and fastening structures.

GUM

Rubber (highly compressed)

For anti-slip mats for frictional load securing.

KUN

Plastic

For textile holders and fastening solutions in emergency and special-purpose vehicles.

Locations

Dornstadt

DE

Headquarters: development, production, sales, warehouse

Lot size
Single items, prototypes, small to large series
Materials
Webbing (textile), plastic, aluminum, steel, rubber
  • In-house test machines for product testing

Industries

Transport & LogisticsVehicle and Mechanical EngineeringConstruction IndustryEquipment ManufacturersRetail TradeMetal Production/ProcessingAgricultural MachineryFire Brigade/Civil and Disaster Protection

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of lashing and tie-down straps (webbing confectioning)Plastic–Special lengths up to 130 m (lashing––Webbing (textile), Fittings (metal)
Manufacture of lifting webbings and lifting slings to customer specificationsPlastic––––Webbing (textile)
Printing of webbing (logo/lettering, black ink, in-house)Surface––––Webbing (textile)
Labeling/marking of straps (optional GS certification)Testing–––––
Engineering––––Webbing (textile), Plastic, Aluminum, Steel
Prototype construction and testing of special solutionsEngineering––––Webbing (textile), Plastic
Testing–––––
Pre-assembly of complete assemblies (e.g. textile holders bolted to the vehicle)Assembly––––Webbing (textile), Metal
Plastic–––small quantitiesTarpaulin material (plastic), Webbing (textile)
Manufacture of securing and protective nets (custom dimensions, net shape and material)Plastic––––Netting material (textile)
Manufacture of flexible capture belts made from webbing for machines and systems (custom-made)Plastic––––Webbing (textile)
Manufacture of tank and container fastenings made from webbing for plastic tanksPlastic––––Webbing (textile), Plastic
Manufacture of special lifting slings as assembly aids (with lifting hook)Plastic––––Webbing (textile), Metal
Manufacture of carrying handles and pull-back loops made from webbingPlastic–––smaller lot sizesWebbing (textile)
Manufacture of retraction straps (custom-made in exact length and tensile force)Plastic––––Webbing (textile)
Load-securing management (procurement, supply chain management, consignment warehouse)Engineering–––––
Plastic––––Webbing (textile), Plastic, Steel, Rubber

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Test machines (in-house, for product testing)––––Dornstadt

Additional services

Design/development of custom fastening solutionsPrototype construction and testing (in-house test machines)External product testing by testing institutesPrinting of webbing (black; colored/negative externally)Custom label/marking designPre-assembly of complete assembliesOn-site analysisCAD planning with 3D visualizationSupport with certification and acceptanceStaff trainingLoad-securing management (procurement, distribution, consignment warehouse)Custom online shop/procurement portalProduction of covers and protective hoods even in small quantities

Reference customers

Process machinery manufacturer from DornstadtMotorhome manufacturerWindow manufacturer (premium product line)Loading ramp/rail manufacturerAluminum profile manufacturerAgricultural machinery manufacturer from southern GermanySouthern German construction company (round steel structures)International major forwarding companyBuilding materials dealer with branches in Baden-WürttembergLogistics service provider (octabin nets)Commercial vehicle manufacturer and supplier for fire brigade, civil and disaster protection

Quality & Testing

All products are tested on in-house test machines; in addition, testing is carried out by external testing institutes. Labels and products can optionally be offered with GS certification.

EvidenceDornstadt
In-house testing machines
External testing institutes
GS certification (optional)

History

  1. 1983

    Founding of ZURRPACK GmbH; development and production of custom textile lifting, load-securing and fastening solutions in Dornstadt near Ulm

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